Honeywell ControlEdge 900 platform Manuals

Manuals and User Guides for Honeywell ControlEdge 900 platform. We have 2 Honeywell ControlEdge 900 platform manuals available for free PDF download: Hardware Planning And Installation Manual, User Manual

Honeywell ControlEdge 900 platform Hardware Planning And Installation Manual

Honeywell ControlEdge 900 platform Hardware Planning And Installation Manual (231 pages)

ControlEdge PLC, ControlEdge RTU

Brand: Honeywell | Category: Controller | Size: 12.91 MB

Table of Contents

Table of Contents
3
Chapter 1 - about this Guide

7
- Special Terms
  10
- How to Use this Guide
  13
Chapter 2 - Overview

13
- PLC I/O Network Topology
  15
Chapter 3 - Controledge PLC

15
Chapter 4 - Controledge UOC

33
Chapter 5 - Controledge 900 Common Reference Information

53
- Rack Types
  55
  - Redundant Controller Rack
    58
  - One Slot Rack
    59
  - I/O Rack
    60
  - Rack Orientation and Mounting
    61
  - Rack Dimensions with Redundant Power Supply
    62
  - Rack Size
    63
- Rack Installation
  64
  - Installation Tools
    65
  - Site and Equipment Preparation
    65
  - Mount Racks
    66
  - Module Insertion
    69
  - Assembling the Redundant Controller Rack
    69
  - Assembling I/O Rack
    73
- Power Supply
  77
- Environmental Considerations
  81
- Power Status Module
  82
- Expansion Processor Module
  82
- Serial Communication Module
  84
  - RS485 Pin Definition
    85
  - RS232 Pin Definition
    85
- Controledge 900 I/O
  87
- Terminal Block-To-Field (Signal) Wiring
  106
  - Wiring Rules and Recommendations
    107
  - Wire Gauge
    107
  - Minimum Recommended Wire Sizes
    107
  - Routing and Securing Wires
    107
  - Signal Grounding
    108
  - Wire Shield Grounding
    108
  - UIO Module Wiring
    109
  - UIO Specification of Different Hardware Versions
    110
  - Field Wiring for Analog Input
    111
  - Standard 2-Wire Transmitter with UIO
    112
  - Self-Powered 3-Wire Transmitter with System Ground
    113
  - Self-Powered 4-Wire Transmitter
    114
  - Self-Powered 4-Wire Sinking Type Transmitter with UIO
    115
  - Allowable Field Wiring Resistance - UIO - Analog Input Channel
    116
  - Field Wiring for Analog Output
    116
  - UIO for Analog Output Specification
    116
  - Field Wiring for Digital Input (Dry Contact)
    117
  - Field Wiring for Digital Output
    119
  - UIO Specification for DO
    119
  - UIO_DO Channel Configuration
    120
  - UIO Pins Branch for Interconnecting the DO
    120
  - Universal Analog Input Module (UAI) Wiring
    121
  - Typical Thermocouple Resistance in Ohms Per Double Foot @ 68 Degrees F
    121
  - Isolation
    122
  - RTD Inputs
    122
  - Ohms Inputs
    123
  - Shield Grounding
    123
  - Universal Analog Input Wiring
    124
  - Examples of RTD Input Wiring
    124
  - Analog Input Wiring - Eight Tcs
    125
  - Analog Input Wiring - Eight Resistance Inputs
    125
  - Digital Input Module (16 Channels)-AC Voltage Type Wiring
    126
  - Analog Input Wiring - Eight Rtds
    126
  - AC Input Module Wiring Diagram
    127
  - Digital Input Module (32 Channels)-DC Voltage Type Wiring
    128
  - Digital Output Module (8 Channels) - AC Voltage Type Wiring
    129
  - Output Loading
    129
  - Jumper Comb
    130
  - Replaceable Fuses
    130
  - AC Output Module Wiring Diagram
    130
  - AC Output Module Jumper
    130
  - Digital Output Module (32 Channels)-DC Voltage Type Wiring
    131
  - 32 Point DC Output Module Wiring
    131
  - Relay Output Module Wiring
    132
  - Schematic Example: Relay Output and External Wiring
    132
  - Contact Rating
    133
  - Required Output Fusing
    133
  - Relay Output Module Wiring Diagram
    134
  - Relay Output Module Jumpers
    134
  - Pulse/Frequency/Quadrature Module (4 Channels) Wiring
    135
  - Switch Location on PFQ Module
    135
  - Pulse Counting Wiring
    136
  - Pulse Outing Wiring
    137
  - Frequency Wiring
    137
  - Quadrature, Differential, External Power Wiring
    138
  - Quadrature, Single Ended, External Power Wiring
    138
  - Quadrature, Differential, Controledge 900 Power Wiring
    139
  - Analog Output Module (4 Channels) Wiring
    140
  - Analog Output Module (8 Channels) Wiring
    141
  - Dip Swith Position of 8 Channel AO
    142
  - 8 Channel Analog Output Wiring Diagram
    142
  - High Level Analog Input Module (16 Channels) Wiring
    143
  - HLAI Switch
    143
  - 16 Point High Level Analog Input Wiring
    144
  - Digital Input Module-Contact Type (16 Channel) Wiring
    145
  - AC/DC Isolated Input Module Wiring
    146
  - Contact Input Wiring Diagram
    146
- Electrical Considerations
  149
- Controller Grounding
  149
Chapter 6 - Wiring and Cabling Planning

149
Chapter 7 - Maintenance

155
- Safety Considerations - PLAN AHEAD
  155
- Periodic Checks
  157
- Removal and Insertion under Power (RIUP)
  157
- Replacing the Power Supply
  158
- Removal and Insertion under Power: Potential Hazards
  158
- Replacing an EPM
  160
- Replacing an I/O Module
  161
- Spare Parts and Model Numbers
  164
- EPM Indicators
  169
Chapter 8 - Diagnostics and Troubleshooting

169
- LED Indications on EPM
  170
- Serial Communication Module Indicators
  171
- I/O Indicators
  172
  - LED Failure Definition
    174
  - Bad I/O Channel Diagnostics
    175
  - UIO Indicators
    176
- Approval Rating
  179
Chapter 9 - Special Condition of Use and Approved Standards

179
- Installation
  179
  - For the United States
    179
  - For Canada
    180
  - For ATEX
    180
- Approved Standards for Division 2/Zone 2 Hazardous Location
  181
  - US Approval Standards
    181
  - Canadian Standards
    181
  - European Standards (Zone 2)
    182
- CE LVD and EMC Compliance Standards
  182
- UL Compliance Standards
  184
Appendix A - Installing RTP

185

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Honeywell ControlEdge 900 platform User Manual

Honeywell ControlEdge 900 platform User Manual (192 pages)

Control Station

Brand: Honeywell | Category: Control Unit | Size: 1.69 MB

Table of Contents

Symbol Definitions
5
Table of Contents
6
Introduction

13
- Overview
  13
- Specifications
  14
- CE Conformity (Europe)
  14
- Components
  15
Preparation and Startup

16
- Site Preparation
  16
- Control Station Mounting
  16
- Noise Protection
  16
- How to Configure Your Control Station
  16
- Startup
  17
- Figure 2 Home Display
  17
Features

19
- Overview
  19
- Figure 3 Features
  19
- Touch Screen
  20
- Keys
  23
- Compactflash
  23
- Status Leds
  24
- Figure 6 Status Leds
  24
- Ports
  25
  - 900 Control Station 10 Inch Model
    25
  - 900 Control Station 15 Inch Model
    25
  - USB Device
    26
  - USB Host
    26
  - Ethernet
    26
  - Rs485
    26
  - Rs232
    26
Main Menu

27
- Overview
  27
  - Access
    27
  - Functions
    27
  - Table 1 Main Menu Functions
    27
  - Figure 7 Main Menu
    27
  - Main Menu Tree
    28
  - Table 2 Main Menu Tree
    28
- Controller
  29
  - Controller Status
    29
  - Table 3 Controller Status Details
    29
  - Controller Setup
    31
  - Table 4 Controller Setup Details
    31
  - Table 5 Controller Modes Defined
    31
- Summary Displays
  32
  - About Summary Displays
    32
- Communications
  34
- Diagnostics
  48
- Station Settings
  73
  - View Data
    73
  - Delete Data
    73
  - Export Data to USB
    73
  - Format Memory Device
    74
  - Station Setup
    74
  - Station Status
    74
  - Station Comm Ports
    74
  - Change Passwords
    74
  - Language Menu Selection
    74
- Log on
  75
- Alarms and Events
  76
  - Alarm Access
    76
  - Alarm Definition
    76
  - Alarm Indicator
    76
  - Display Details
    76
  - Alarm Groups
    77
  - Alarm Group Indication
    78
  - Alarm Group Overview
    78
  - Alarm Point Indication
    79
  - Alarm Point Detail
    79
  - Alarm Acknowledgement
    79
  - Event Access
    80
  - Event Definition
    80
  - Event Indication
    80
  - Display Details
    80
- Data Logging
  81
  - View Alarm & Event Logs
    81
  - View Data Logs
    82
  - View Audit Logs
    82
  - Export Data Logs to USB
    83
  - View Batch Groups & View Batch Status
    83
  - Delete Data Logs
    86
- Downloading and Uploading Controller Configuration
  87
  - Download Configuration Files
    87
  - Upload Controller Configuration
    89
- Uploading Database Image
  91
- Uploading and Downloading Recipe Files
  92
  - Download Recipe Files
    92
  - Upload Recipe Files
    94
- Uploading and Downloading Security Settings
  96
  - Upload Security Displays and Functionality
    96
  - Download Security Displays and Functionality
    98
- Using Barcode Reader
  98
Process Displays

99
- Overview
  99
  - Access
    99
  - Widget Displays
    99
  - How to Edit a Parameter
    101
- Pushbuttons, Signals and Variables
  102
- Aga8Dl & Aga8Gs
  103
  - Table 28 AGA Parameters
    104
  - Table 29 AGA Error Codes
    104
  - AGA Detail Gas Components
    107
  - AGA8 Gross Setup
    108
- 4-Selector Switch
  109
- Device Control
  110
  - Table 30 Device Control Display Details
    110
  - Device Control Setup
    111
  - Table 31 Device States
    111
- Hand/Off/Auto Switch
  112
- Stage
  113
  - Stage Setup Display
    114
  - Table 32 Stage Setup Details
    114
- Ramp
  115
  - Table 33 Ramp Operator Display Details
    115
  - Ramp Setup Display
    116
  - Table 34 Edit Ramp Display Details
    116
- Alternator
  117
  - Alternator Setup Display
    118
  - Alternator Edit Setup Display
    118
- Calendar Event
  121
  - Calendar Event Block Menu
    122
  - Edit Event Setpoints
    123
  - Set Active Setpoint Group
    123
  - Edit Special Days
    123
  - View Special Days Event Setup
    124
- Wireless Transmitters
  125
  - XYR5000 Base Radio
    125
  - XYR5000 Transmitter
    126
  - XYR6000 Transmitter
    127
Variable Recipes

129
- Overview
  129
Setpoint Programmers

131
- Overview
  131
- Setpoint Programmer - Pre Plot Display
  134
  - General Description
    134
  - Setpoint Programmer Pre-Plot Graph Attributes
    135
  - Process Variable Trend Plot Attributes
    136
  - Special Cases and Actions
    136
  - Auxiliary SP and PV Pre-Plot
    137
- Setpoint Programmer Operate
  137
- Figure 9 Recipe Load
  140
- Figure 10 Recipe Save
  140
- View/Edit Profile
  141
- View/Edit Profile Segments
  143
  - Edit Type and Value
    143
  - Edit Events
    144
Setpoint Scheduler

145
- Overview
  145
- Table 37 SPS Inputs and Current State
  145
- Setpoint Scheduler Operate
  146
- Setpoint Schedulers
  146
- View/Edit Schedule
  149
- View/Edit Schedule Segments
  150
  - Edit Setpoints
    150
  - Edit Auxiliary Setpoints
    150
  - Edit Time & Recycles
    151
  - Edit Guarantee Hold
    151
  - Edit Segment Events
    151
Sequencers

153
- Overview
  153
- Sequencer Operate
  154
- View/Edit Sequence
  156
- View/Edit Sequence Steps
  157
  - Edit Time/Events
    157
  - Edit Auxiliary
    158
  - View Outputs 1-8/9-16
    158
Loops

159
- Overview
  159
  - Loop Widgets
    159
  - Loops (A/M Bias, Carbon, On/Off, PID, 3 Position Step Control)
    159
- Loop Setup
  160
  - Overview
    160
  - Loop Modes
    161
  - Table 38 Loop Modes
    161
  - Figure 11 IMAN Loop Mode
    161
  - Loop Control Setup
    162
  - Loop Tuning
    163
  - Tuning Constants
    167
  - Alarm Setpoints
    168
  - High Output Limiting
    169
I/O Calibration

171
- Menu Overview
  171
- Overview
  172
- AI Calibration
  173
  - Overview
    173
  - Calibration Equipment
    173
  - Calibrate AI Channel
    174
  - Cancel Calibration
    174
  - Restore AI Factory Calibration
    174
- CJ Calibration
  175
  - Cancel Calibration
    175
  - Restore CJ Factory Calibration
    175
- AO Calibration
  176
  - Cancel Calibration
    177
  - Restore AO Factory Calibration
    177
- PPO Motor Calibration
  178
  - Overview
    178
  - Calibration Status Information
    178
  - Cancel Calibration
    179
  - Calibration Errors
    179
  - Table 39 Calibration Errors
    179
  - Auto Calibration Procedure
    180
  - Table 40 Auto Calibration Procedure
    180
  - Semi-Auto Calibration Procedure
    181
  - Table 41 Semi-Auto Calibration Procedure
    181
  - Hand Calibration Procedure
    182
  - Table 42 Hand Calibration Procedure
    182
- Motor Setup
  184
Maintenance

185
Index

189
Sales and Service

192

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