ABB Sensyflow FMT400-VTS Commissioning Instructions
Thermal mass flowmeter
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- Operating instruction (35 pages) ,
- Commissioning instructions (264 pages)
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Summary of Contents for ABB Sensyflow FMT400-VTS
- Page 1 CI/FMT400-VTS/VTCS-EN Sensyflow FMT400-VTS, FMT400-VTCS Commissioning Instructions Thermal Mass Flowmeter Sensyflow FMT400-VTS, FMT400-VTCS...
- Page 3 Fax: +49 621 381 931-29031 automation.service@de.abb.com © Copyright 2017 by ABB Automation Products GmbH Subject to changes without notice This document is protected by copyright. It assists the user in safe and efficient operation of the device. The contents of this document, whether whole or in part, may not be copied or reproduced without prior approval by the copyright holder.
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Page 4: Table Of Contents
Installing the flowmeter sensor and pipe components ................. 12 Weld-on adapter for Sensyflow FMT400-VTS ..................... 13 Weld-on adapter with ball valve for Sensyflow FMT400-VTS ..............15 Integrated hot tap fitting for Sensyflow FMT400-VTS .................. 17 ... -
Page 5: Safety
These devices are not permitted for use in zone 0 or zone 1 potentially explosive atmospheres. Sensyflow FMT400-VTS is available in a version suitable for use in zone 2/22. The device is designed for use exclusively within the stated values on the name plate and in the technical specifications. -
Page 6: General Information
The subsequent mechanical labeling or machining of pipe components and flowmeter sensors can result in damage and is prohibited. Exception: Cutting to length and welding onto the pipeline in the case of weld-on adapters. 4 - EN Sensyflow FMT400-VTS, FMT400-VTCS CI/FMT400-VTS/VTCS-EN... -
Page 7: Installing / Disassembling Pipe Components
Prior to using corrosive and abrasive materials for measurement purposes, the operator must check the level of resistance of all parts coming into contact with the materials to be measured. ABB Automation Products GmbH will gladly support you in selecting the materials, but cannot accept any liability in doing so. -
Page 8: Plates And Symbols
IMPORTANT (NOTE) This symbol indicates operator tips, particularly useful information, or important information about the product or its further uses. It does not indicate a dangerous or damaging situation. 6 - EN Sensyflow FMT400-VTS, FMT400-VTCS CI/FMT400-VTS/VTCS-EN... -
Page 9: Name Plate
Do not touch. WARNING If the measuring medium is allowed to escape in an uncontrolled manner, this can result in severe injuries or death. Check pipelines and gaskets on a regular basis. WARNING To avoid damage to the sensors, the device must be switched off for CIP cleaning. CI/FMT400-VTS/VTCS-EN Sensyflow FMT400-VTS, FMT400-VTCS EN - 7... -
Page 10: Returning Devices
Please Please contact Customer Center Service acc. to page 1 for nearest service location. Integrated management system ABB Automation Products GmbH operates an integrated management system, consisting of: • Quality management system to ISO 9001 •... -
Page 11: Disposal
If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of returns for a fee. Use in potentially explosive atmospheres The device is available in a hazardous area design for zone 2 and zone 22 and is supplied with a manufacturer's declaration in accordance with ATEX. -
Page 12: Design And Function
DN 25 ... DN 80 / ASME 1 ... 2" DN 100 / ASME 4" and above DN 100 / ASME 4" and above Fig. 2 1 Centering pin, outflow side 3 Transmitter 2 Flowmeter sensor FMT400-VTS_VTCS 10 - EN Sensyflow FMT400-VTS, FMT400-VTCS CI/FMT400-VTS/VTCS-EN... -
Page 13: Mounting
3 x D. The reduction of the For gases with extremely low density (hydrogen, helium) the stead- minimum inlet run length, however, will impact on the achievable ying lengths must be doubled. accuracy. Change from one to two columns CI/FMT400-VTS/VTCS-EN Sensyflow FMT400-VTS, FMT400-VTCS EN - 11... -
Page 14: Installing The Flowmeter Sensor And Pipe Components
Schematic representation of type 1 pipe component with wafer design 1 Centering pin, outflow side 4 O-ring 2 Flowmeter sensor FMT400-VTS 5 Type 1 pipe component 3 Transmitter with wafer design DN 40 ..DN 200 (ASME 1 1/2 ... 8") 12 - EN Sensyflow FMT400-VTS, FMT400-VTCS CI/FMT400-VTS/VTCS-EN... -
Page 15: Weld-On Adapter For Sensyflow Fmt400-Vts
425 mm (16.73 inches) must be used for nominal diameters of DN 125, DN 150, and DN 200 / ASME 6" and ASME 8". Weld-on adapter for Sensyflow FMT400-VTS If you are installing the flowmeter sensor in larger nominal diameters or non-circular cable cross... - Page 16 This maximum pipe diameter specification is only valid when installing the sensor unit centrically in the pipe. For larger diameters or angular ducts a non-centric sensor position is taken into account for calibration. IMPORTANT (NOTE) Deviations from the stated dimension and position tolerances cause additional measuring uncertainty. 14 - EN Sensyflow FMT400-VTS, FMT400-VTCS CI/FMT400-VTS/VTCS-EN...
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Page 17: Weld-On Adapter With Ball Valve For Sensyflow Fmt400-Vts
Mounting Weld-on adapter with ball valve for Sensyflow FMT400-VTS Versions featuring a ball valve enable the flowmeter sensor to be installed and disassembled at low gauge pressures in the pipeline with minimal gas leakage. Install the weld-on adapter as described in Section 4.3. - Page 18 This maximum pipe diameter specification is only valid when installing the sensor unit centrically in the pipe. For larger diameters or angular ducts a non-centric sensor position is taken into account for calibration. IMPORTANT (NOTE) Deviations from the stated dimension and position tolerances cause additional measuring uncertainty. 16 - EN Sensyflow FMT400-VTS, FMT400-VTCS CI/FMT400-VTS/VTCS-EN...
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Page 19: Integrated Hot Tap Fitting For Sensyflow Fmt400-Vts
Mounting Integrated hot tap fitting for Sensyflow FMT400-VTS Water flange version – sensor unit in exchange position Weld-in version – sensor unit in measuring position 0 - CLOSE - ZU 50 - OPEN - MESSEN Ø 50 (1,97) G00812 Fig. -
Page 20: Specifications For Integrated Hot Tap Fittings
(see Fig. 3). It is very important that you observe the proper flow direction (arrow on pipe component). G00851 Fig. 8: Hot tap fitting in disassembly position 1 Sensyflow opening 18 - EN Sensyflow FMT400-VTS, FMT400-VTCS CI/FMT400-VTS/VTCS-EN... -
Page 21: Installing The Weld-In Version
X = 425 mm - (210 mm / 2) = 320 mm Ø50 G00852 Flow direction Fig. 9: Dimensions in mm (inches) hot tap fitting in measuring position 1 Flowmeter sensor 2 Centering pin CI/FMT400-VTS/VTCS-EN Sensyflow FMT400-VTS, FMT400-VTCS EN - 19... -
Page 22: Installing The Transmitter During Actual Operation
NOTICE - Potential damage to parts! Using tools or other devices to operate the lock nut can damage the hot tap fitting. Only ever operate the lock nut manually. Transmitter electrical connection (see Section 5). 20 - EN Sensyflow FMT400-VTS, FMT400-VTCS CI/FMT400-VTS/VTCS-EN... - Page 23 (x4) to secure Lock nut the guide tube G00853 Fig. 10 Special Lower edge of lock screws G00855 G00854 Fig. 11: Special screws for dust caps Transmitter with integrated hot tap fitting in measuring position CI/FMT400-VTS/VTCS-EN Sensyflow FMT400-VTS, FMT400-VTCS EN - 21...
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Page 24: Disassembling The Transmitter During Actual Operation
If the fitting is in the disassembly position, the transmitter can only be disassembled once the pipeline has been emptied, and where necessary, flushed out. Pull the transmitter out of the hot tap fitting (do not tip to the side). 22 - EN Sensyflow FMT400-VTS, FMT400-VTCS CI/FMT400-VTS/VTCS-EN... -
Page 25: Electrical Connections
If the shielding is routed directly into the housing, it will not have the desired effect (shielding effect will be lost). 5. Attach the connection head cover and screw it tight. 6. Check that the gasket is seated properly. CI/FMT400-VTS/VTCS-EN Sensyflow FMT400-VTS, FMT400-VTCS EN - 23... -
Page 26: Commissioning
This can result in severe injuries or death. Only switch on the supply power when the housing cover is closed. Switching on the supply power Once the supply power has been switched on, the device starts to run automatically. 24 - EN Sensyflow FMT400-VTS, FMT400-VTCS CI/FMT400-VTS/VTCS-EN... -
Page 27: Parameterization
4 ... 20 mA These settings can be modified using the LC interface and the corresponding configuration software. Other error messages can be read out via the "status" function ("check function", section 7). CI/FMT400-VTS/VTCS-EN Sensyflow FMT400-VTS, FMT400-VTCS EN - 25... -
Page 28: Appendix
3 months). You should also line the box with a layer of union paper. All devices returned to the manufacturer must be accompanied by a completed and signed decontamination certificate (see Appendix). Without this, ABB will not be able to process the return. - Page 29 Appendix CI/FMT400-VTS/VTCS-EN Sensyflow FMT400-VTS, FMT400-VTCS EN - 27...
- Page 32 ABB has Sales & Customer Support expertise in over 100 The Company’s policy is one of continuous product countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com/flow Printed in the Fed. Rep. of Germany (07.2017) ©...