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Patterson-Kelley NURO C900GG Manuals
Manuals and User Guides for Patterson-Kelley NURO C900GG. We have
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Patterson-Kelley NURO C900GG manual available for free PDF download: Installation & Owner's Manual
Patterson-Kelley NURO C900GG Installation & Owner's Manual (112 pages)
GAS FIRED BOILER
Brand:
Patterson-Kelley
| Category:
Boiler
| Size: 3.89 MB
Table of Contents
Table of Contents
6
1 Introduction
9
Purpose of this Document
10
Common Abbreviations
10
2 Site Preparation
11
Initial Inspection Upon Receiving
11
Storage Prior to Installation
11
Compliance with Codes
12
Location Setup
13
Placement
13
Clearances (CM300-CM399-CM500)
14
Clearances (C750-C900-C1050)
15
Inlet Air and Exhaust Venting Considerations
16
Applicable Codes and Standards
16
Air Inlet Planning (United States and Canada Considerations)
16
Category II/IV Flue Gas Exhaust Vent Planning
17
Venting Materials for Flue/Exhaust Systems
18
Required Clearances
19
Gas Piping Considerations
21
Water Quality Standard
21
3 Installation
21
Overview
21
Appliance Connections
21
Appliance Connections (CM300-CM399-CM500)
22
Appliance Connections (C750-C900-C1050)
23
Electrical Connections
24
Power Requirements (CM300-CM399-CM500)
24
Power Requirements (C750-C900-C1050)
25
High Voltage (TB2) Terminal Block
26
Low Voltage (TB1) Terminal Block
27
Combustion Air
29
Air Inlet Requirements - United States
29
Air Inlet Requirements - Canada
30
P-K MACH ® Combustion Air Requirements
31
Direct Vent / Sealed Combustion Installations
31
Motorized Combustion Air Dampers
32
Flue Gas / Exhaust Venting
34
Category II or IV Venting Installation
34
Vent Termination
35
CM300-CM399-CM500 Through-The-Roof Venting Configurations
36
CM300-CM399-CM500 Through-The-Wall Venting Configurations
37
C750-C900-C1050 (All Models) Through-The-Roof Venting Configurations
38
C750-C900-C1050 Through-The-Wall Venting Configurations
39
C750T-C900T-C1050T Through-The-Wall Venting Configurations
40
Venting for Multiple Boilers
41
Inlet Duct Connection to Boiler
41
Intake Duct Materials and Sizes
41
Category II Installations
42
Category IV Installations
42
Stainless Steel Venting
43
CPVC Vent System Installation
43
Removing an Existing Boiler
44
Piping and External Connections
45
Gas Piping Overview
45
Natural Gas Piping
46
Propane Gas Piping
46
Pressure Testing the Gas Piping
46
Boiler Water Piping
47
Boiler Inlet and Outlet Connections
47
Boiler Water Piping (for Installer)
47
Water Quality
49
Pre-Start Checklist
49
Safety Checks
50
Ignition Safety System Test
50
Low Water Cut-Out Test
50
Manual Reset High Temperature Limit Test
50
Gas Pressure Switch Tests
51
Fuel/Air Adjustments
52
Gas Pressure Adjustment
52
Combustion Setup and Adjustment (CM300-CM399-CM500)
53
Combustion Setup and Adjustment (C750-C900-C1050 All Models)
55
Checking Flame Signal
56
Initial Nuro Control Setup & Adjustment
57
Startup
57
Home Screen
58
Information Screen
58
Setup Wizard
59
Typical Boiler Operating Conditions
59
4 Dual Fuel Boiler Operation
60
Overview
60
Changing Fuel Types
60
P-K Mach C750Gg, C900Gg & C1050Gg
61
Natural Gas Train and Propane Gas Train Locations
61
Fuel Selector Switch Location
62
P-K Mach C750T, C900T & C1050T
63
Natural Gas Train Location
63
High Turndown C750T, C900T, & C1050T
64
5 Operations
65
Nuro Control Panel
65
Power On/Off Switch
65
NURO Touch Screen Interface and Control Panel
66
Factory Tests
66
Normal Lighting and Shut-Down Procedures
67
Normal Lighting Procedures
67
Normal Shut down Procedures
67
Emergency Shut-Off
67
6 Maintenance
68
Preventative Maintenance
68
Daily Preventative Maintenance
68
Weekly Preventative Maintenance
68
Monthly Preventative Maintenance
69
Semi-Annually
69
Annually
69
Cleaning the Burner & Combustion Chamber
70
Mach Cm300-Cm399-Cm500
70
Mach C750-C900-C1050
72
After Repairs or Maintenance
73
Sequence of Operations
74
Troubleshooting
75
Loss of Power
75
Loss of Water Level
75
Low Gas Pressure
75
High Gas Pressure
75
High Water Temperature
75
Low Air
75
Flame Failure
76
Flame Error
76
Flue Problem
76
7 Parts/Technical Support
77
Terminal Block Assignments
78
Terminal Block Assignments - High Voltage (TB2) Terminal Block
78
Terminal Block Assignments - Low Voltage (TB1) Terminal Block
79
Wiring Diagrams
80
CM300 Wiring Diagram
80
CM399-CM500 Wiring Diagram
82
C750-C900-C1050 Single Fuel Wiring Diagram
84
C750, C900, and C1050 Dual Fuel Wiring Schematic (3
86
Boiler Parts Identification (Cm300-Cm399-Cm500)
88
Main Boiler Assembly (CM300-CM399-CM500)
88
NURO Control Panel (CM300-CM399-CM500)
89
Heat Exchanger Assembly (CM300-CM399-CM500)
90
Natural or Propane Gas Train, Burner & Blower Assembly (CM300-CM399-CM500)
91
Boiler Parts Identification (C750-C900-C1050)
92
Main Boiler Assembly (C750-C900-C1050)
92
NURO Control Panel (C750-C900-C1050)
93
Heat Exchanger Assembly (C750-C900-C1050)
94
Single Fuel Gas Train, Burner & Blower Assembly (C750-C900-C1050)
95
Single Fuel Gas Train, Burner & Blower Assembly High Turndown (C750T-C900T-C1050T)
96
Dual Fuel Gas Train, Burner, & Blower Assembly (C750-C900-C1050)
97
8 K Mach Specific Limited Warranty
98
9 Boiler Fire-Test Report
100
Appendix A - Maintenance Log
102
Appendix B - Boiler Altitude Derate Schedule
103
Appendix C - Water Quality Standards for Hydronic Boilers in Multi-Metal Systems
104
Appendix D - Best Practices for New & Retrofit Systems
105
Appendix E - Installation and Quick Reference
107
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