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DCP552 Mark II
Honeywell DCP552 Mark II Manuals
Manuals and User Guides for Honeywell DCP552 Mark II. We have
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Honeywell DCP552 Mark II manual available for free PDF download: User Manual
Honeywell DCP552 Mark II User Manual (247 pages)
Digital Control Programmer
Brand:
Honeywell
| Category:
Controller
| Size: 6.7 MB
Table of Contents
Technical Assistance
2
Configuration of this User's Manual
4
Table of Contents
5
Safety Requirements
9
Conventions Used in this Manual
10
Chapter 1. PRODUCT OUTLINE
11
Features
11
Basic Function Block Diagram
12
Data Configuration Overview
13
System Configuration
14
CPL Communications Network-Based Configuration
14
Model Number
15
Chapter 2. NAMES and FUNCTIONS of PARTS
16
Structure
16
Console
17
Basic Display Status
17
Display
17
Key Pad
19
Key Chord Functions
21
Loader Jack
22
Input Type and Range Number
23
Input
23
Handling Precautions
24
Chapter 3. INSTALLATION and MOUNTING
25
Before Installation
25
Mounting Position
25
Sources of Electrical Interference and Countermeasures
26
Dust Proof Cover
26
Installation
27
Panel Cutout Dimension
27
Installation Procedures
28
Chapter 4. WIRING
29
Precautions on Wiring
29
Recommended Cables
31
Making Terminal Connections
32
Terminal Array
33
Power Supply and Grounding
34
Power Supply
34
Grounding
34
PV Input (Analog Input) Connection
35
PV Input CH1 Connection
35
PV Input CH2 Connection
35
Control Output Connection
37
Auxiliary Output Connection
38
Auxiliary Output CH1 Connection
38
Auxiliary Output CH2 Connection
38
Event Output (Open Collector Output) Connection
39
External Switch Input Connection
40
Communication Connection
41
RS-485 Connection
41
RS-232C Connection
44
Connection to ST221
45
Isolation between Input and Output
46
Chapter 5. FUNCTIONS
47
Data
47
Data Types
47
Pattern
47
PV Shift
47
Repeat
47
PV Start
47
Cycle
47
Pattern Link
47
Tag
47
Other Functions
55
Mode
70
Mode Types
70
Mode Transitions
72
Mode Transition Operations
73
Mode Transition Restrictions
74
Input Process Functions
75
Model Without Carbon Potential (CP) Compensation
75
Model with Carbon Potential (CP) Compensation
76
O 2 Sensor Check (Model with CP Compensation)
77
Output Processing Functions
78
Control Output CH1
78
Control Output CH2
80
Auxiliary Output
82
Chapter 6. OPERATION
83
Power Supply on
83
Basic Display Selection
84
Program Run Mode Displays
85
Constant Value Control Mode
91
Selecting Programs
93
Selecting Program Numbers
93
External Switch Operation
94
External Switch Input
94
Selecting Programs
95
Read Timing
97
Manual Operation and Auto-Tuning
98
Manual Operation
98
Auto-Tuning (AT)
98
Chapter 7. PARAMETER SETUP
100
Parameter Setup
100
Selecting Parameter Settings Groups
100
Progression of Individual Items in Parameter Settings
100
Modifying Individual Items and Exiting the Setting Mode
101
Parameter Setting List
103
Variable Parameter Setting
104
Detailed Information on Variable Parameters
108
Event Configuration Data Settings
111
Settings by Event Type
112
PID Parameter (CH1) Setting
117
PID Parameter (CH2) Setting
120
Setup Data Setting
123
Detailed Descriptions of Setup Data Settings
130
Constant Value Control Data (CH1) Setting
135
Constant Value Control Data (CH2) Setting
135
Chapter 8. PROGRAM SETUP
136
Program Setup
136
Selecting Number of Program to Operate
136
Selecting Channel of Program to Operate
136
Starting Programming
137
State Transition
137
Programming Map
139
Display Items
140
Setting Pattern Items
140
Setting Event Items
142
Setting PID Groups and Output Limiter Group Number Items
147
Setting G.SOAK (Guarantee Soak) Items
148
Setting PV Shift Items
149
Setting Repeat Items
150
Setting PV Start Items
151
Setting Cycle Items
152
Setting Pattern Link Items
153
Setting Tag Items
154
Deleting Programs
155
Inserting and Deleting Segments
156
Copying Programs
158
Program Copy Procedures
158
General Reset
159
General Reset Procedures
159
Chapter 9 . MEMORY CARD OPERATIONS
160
Memory Card Type and Functions
160
9 - 2 Save Procedures
161
Save Menu
161
Procedures for Formatting Cards
162
Procedures for Saving Single Programs
162
Procedures for Saving All Programs
163
Procedures for Saving Setup Data
163
Procedures for Saving Variable Parameters
163
Procedures for Saving PID Parameters
164
Procedures for Saving Event Configuration Data
164
Procedures for Saving All Parameters
164
Load Procedures
165
Load Menu
165
Card Battery Alarm Panel
166
Procedures for Loading Individual Programs
166
Procedures for Loading All Programs
167
Procedures for Loading Setup Data
167
Procedures for Loading Variable Parameters
167
Procedures for Loading PID Parameters
167
Procedures for Loading Event Configuration Data
168
Procedures for Loading All Parameters
168
Autoload
169
Key Operated Autoload Procedure
169
Auto Load Using External Switch Inputs
170
Error Message List
171
Chapter 10. TROUBLESHOOTING
172
Self-Diagnostic Functions and Alarm Code Displays
172
Power on Self-Diagnostic Routines
172
Self-Diagnostic Routines Performed each Sampling Cycle
172
Self-Diagnostic Routines Performed Continuously During Operation
172
Alarm Code Display
173
Alarm Classification
173
Key Input Related Problems
174
Normal Display Mode Problems
174
Parameter Setting Related Problems
177
Program Setting Related Problems
177
When the BAT LED Flashes
179
BAT LED Flashes
179
Replacing the Battery
179
Chapter 11. SPECIFICATIONS
183
Specifications
183
Attachment/Auxiliary Devices List
189
External Dimensions
190
Dcp552
190
Soft Dust-Proof Cover Set (Optional)
190
Chapter 12. CALIBRATION
191
Precautions before Calibration
191
Equipment Needed
191
Quick Reference Table for Calibration Items
192
Calibration Procedures
197
Enter Calibration Mode
197
Function Test
198
PV Calibration
201
Cold Junction Sensor Calibration
204
Current Output Calibration
205
Carbon Potential Code Calibration
206
Set up
207
Event Type
215
Revision History
243
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