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IRB 1400
ABB IRB 1400 Manuals
Manuals and User Guides for ABB IRB 1400. We have
2
ABB IRB 1400 manuals available for free PDF download: Product Manual, Instructions Manual
ABB IRB 1400 Product Manual (198 pages)
Articulated robot
Brand:
ABB
| Category:
Robotics
| Size: 4.15 MB
Table of Contents
Table of Contents
5
Overview
9
Product Documentation, M2000
11
Product Documentation, M2004
13
1 : Safety, Service
15
Introduction
15
General Information
16
Safety, Service - General
16
Limitation of Liability
17
Related Information
18
Safety Risks
19
Safety Risks Related to Gripper
19
Safety Risks Related to Tools/Workpieces
20
Safety Risks Related to Pneumatic/Hydraulic Systems
21
Safety Risks During Operational Disturbances
22
Safety Risks During Installation and Service
23
Risks Associated with Live Electric Parts
24
Safety Actions
25
Safety Fence Dimensions
25
Fire Extinguishing
26
Emergency Release of the Manipulator's Arm
27
Brake Testing
28
Risk of Disabling Function "Reduced Speed 250 MM/S
29
Safe Use of the Teach Pendant Unit
30
Work Inside the Manipulator's Working Range
31
Signal Lamp (Optional)
32
2 : Installation and Commissioning
33
Transporting and Unpacking
33
Stability / Risk of Tipping
34
System CD ROM and Diskette
35
Transport Locking Device
36
On-Site Installation
37
Lifting the Manipulator
37
Turning the Manipulator (Inverted Suspension Application)
38
Assembling the Robot
39
Suspended Mounting
40
Stress Forces
41
Amount of Space Required
42
Manually Engaging the Brakes
43
Restricting the Working Space
44
Mounting Holes for Equipment on the Manipulator
47
Loads
48
Customer Connections on Manipulator
49
Air Supply and Signals for Extra Equipment to Upper Arm
49
Connection of Extra Equipment to the Manipulator
51
3 : Maintenance
53
Introduction
53
Maintenance Intervals
54
Instructions for Maintenance
55
Oil in Gears 1-4
55
Greasing Axes 5 and 6
56
Lubricating Spring Brackets
57
Changing the Battery in the Measuring System
58
Checking the Mechanical Stop, Axis 1
60
4 : Repair
61
General Information
61
General Description
61
Instructions for Reading the Following Sections
62
Caution
63
Fitting New Bearings and Seals
64
Instructions for Tightening Screw Joints
66
Tightening Torques
67
Checking for Play in Gearboxes and Wrist
68
Axis 1
69
Changing the Motor of Axis 1
69
Changing the Gearbox
70
Position Indicator in Axis 1 (Optional)
72
Replacing the Mechanical Stop
73
Axis 2
74
Changing the Motor of Axis 2
74
Changing the Gearbox
75
Dismantling the Lower Arm
76
Changing the Bearings in the Upper Arm
77
Dismantling the Balancing Springs
78
Axis 3
79
Changing the Motor of Axis 3
79
Changing the Gearbox
80
Dismantling the Parallel Arm
81
Changing the Tie Rod
82
Dismantling the Complete Upper Arm
83
Axis 4
86
Changing the Motor
86
Changing the Intermediate Gear Including Sealing
87
Dismantling the Drive Gear on the Tubular Shaft
89
Dismantling the Tubular Shaft and Changing Bearings
91
Cabling and Serial Measuring Board
92
Changing Serial Measuring Boards
92
Changing the Cabling in Axes 1, 2 and 3
93
Changing the Cabling in Axes 4, 5 and 6
94
The Wrist and Axes 5 and 6
95
Dismantling the Wrist
96
Dismantling the Complete Drive Mechanism of Axes 5 and 6
97
Changing the Motor or Driving Belt of Axes 5 and 6
98
Measuring Play in Axes 5 and 6
99
Motor Units
100
General
100
5 : Calibration, M2000
101
Introduction
101
Overview
102
How to Calibrate the Robot System
102
Calibration, Prerequisites
103
Reference Information
104
Calibration Scales and Correct Axis Position
104
Directions for All Axes
106
Checking the Calibration Position
107
Positions and Directions of Sensor
108
Initialization of Levelmeter 2000
110
Calibration
112
Calibration Axis 1
112
Calibration, Axis 2
114
Calibration, Axis 3
116
Calibration, Axis 4
118
Calibration, Axis 5
120
Calibration, Axis 6
122
Fine Calibration Procedure on TPU
124
Resetting of Levelmeter 2000 and Sensor
126
Updating the Revolution Counters
129
After Calibration
131
Post Calibration Procedure
131
6 : Calibration Information
133
Introduction
133
Calibration Methods
134
Calibration Scales and Correct Axis Position
136
Calibration Movement Directions for All Axes
137
Updating Revolution Counters
138
Checking the Calibration Position
140
7 : Alternative Calibration
143
Alternative Calibration Position
143
Alternative Calibrating
144
New Calibration Position
145
New Calibration Offset
146
Retrieving Offset Values
147
8 : Reference Information, IRB 1400
149
Introduction
149
Applicable Safety Standards
150
Unit Conversion
151
Screw Joints
152
Weight Specifications
155
Document References
156
Standard Toolkit, IRB 1400
157
Performing a Leak-Down Test
158
Lifting Equipment and Lifting Instructions
159
9 : Spare Part List
161
Introduction
161
Manipulator Complete
162
Arm Housing, Complete
166
Drive Unit, Axes 5-6
167
Serial Measurement Unit
168
10 : Foldouts
169
Introduction
169
11 : Circuit Diagram
171
Sheet 101 List of Contents
173
Sheet 102 Connection Point Location
184
Sheet 103 Serial Measurement Board
185
Sheet 104 Motor Axes 1 - 3
186
Sheet 105 Feedback Axes 1 - 3
187
Sheet 106 Motor Axes 4 - 6
188
Sheet 107 Feedback Axes 4 - 6
189
Sheet 108 Customer Connection (Option)
190
Sheet 109 Integrated Wirefeed Cabling (Option)
191
Sheet 110 Position Indicator Axis 1
192
Sheet 111 External Connections (Option)
193
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ABB IRB 1400 Instructions Manual (82 pages)
Brand:
ABB
| Category:
Measuring Instruments
| Size: 2.78 MB
Table of Contents
Table of Contents
5
Overview
7
1 Overview
9
Introduction
9
How and When to Calibrate the Robot System
10
Calibration, Prerequisites
12
Calibration Movement Directions for All Axes
13
2 Reference Information
15
Introduction
15
Calibration Equipment, Axis 1
16
Calibration Equipment, Axes 2-6
17
Calibration Scales and Correct Axis Position
18
Initialization of Levelmeter 2000
23
Checking the Calibration Position
25
Positions and Directions of Sensor
27
3 Calibration
39
Introduction
39
Calibration, Axis 1, IRB 140
40
Calibration, Axis 1, IRB 1400
42
Calibration Axis 1, IRB 2400
44
Calibration, Axis 1, IRB 4400
46
Calibration, Axis 1, IRB 6600 / IRB 6650 / IRB 6650S / IRB 7600
48
Calibration, Axis 1, IRB 7600 (Early Design)
50
Calibration, Axis 1, IRB 6400R
52
Calibration, Axis 2
54
Calibration, Axis 3
56
Calibration, Axis 4
59
Calibration, Axis 5
62
Calibration, Axis 6
65
Fine Calibration Procedure on TPU
67
Fine Calibration Procedure on Flexpendant
69
Resetting of Levelmeter 2000 and Sensor
71
Updating Revolution Counters
74
4 After Calibration
79
Introduction
79
Post Calibration Procedure
80
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