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Operating Instructions and Parts Manual
10x12 inch Automatic Horizontal Band Saw
Model AB-1012W
WALTER MEIER (Manufacturing), Inc.
427 New Sanford Road
LaVergne, TN 37086
Part No. M-414462
Ph.: 800-274-6848
Revision B 01/2013
www.waltermeier.com
Copyright © 2013 Walter Meier (Manufacturing), Inc.
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Table of Contents
Troubleshooting
Related Manuals for Jet AB-1012W
Summary of Contents for Jet AB-1012W
- Page 1 This .pdf document is bookmarked Operating Instructions and Parts Manual 10x12 inch Automatic Horizontal Band Saw Model AB-1012W WALTER MEIER (Manufacturing), Inc. 427 New Sanford Road LaVergne, TN 37086 Part No. M-414462 Ph.: 800-274-6848 Revision B 01/2013 www.waltermeier.com Copyright © 2013 Walter Meier (Manufacturing), Inc.
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Page 2: Warranty And Service
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit jettools.com. WARRANTY JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW = Woodworking). WHAT IS COVERED? This warranty covers any defects in workmanship or materials subject to the exceptions stated below. -
Page 3: Table Of Contents
2.0 Table of Contents Section Page 1.0 Warranty and Service ............................2 2.0 Table of Contents ............................. 3 4.0 Introduction ..............................5 5.0 Specifications ..............................6 6.0 Unpacking................................ 7 6.1 Contents of Shipping Container ........................7 ... -
Page 4: Safety Warnings
3.0 Safety Warnings 1. Read and understand the entire owner’s manual before attempting assembly or operation. 2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. 3. -
Page 5: Introduction
This manual is provided by Walter Meier (Manufacturing), Inc., covering the safe operation and maintenance procedures for a JET Model AB-1012W Horizontal Band Saw. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual. -
Page 6: Specifications
5.0 Specifications Model Number ............................AB-1012W Stock Number ............................. 414462 Capacities and Volumes: Cutting capacity, round ........................10” (250 mm) Cutting capacity, rectangle ..................10”W x 12”H (250x300 mm) Loading Capacity, maximum ....................3300 lb (1497 kg) Roller Table Capacity, maximum ..................... 2200 lb (1000 kg) Minimum Work Length ........................2”... -
Page 7: Unpacking
Bundle Clamps (C) 6.0 Unpacking Can of Hydraulic Oil (D) Tool Box (E) containing: Finish uncrating the Band Saw and check for 6 Leveling Bolts with Hex Nuts (F) shipping damage. Report any damage immediately to your distributor and shipping agent. Do not 6 Foot Pads (G) discard any shipping material until the Band Saw is 1 Hex (Allen) Wrench set (H) -
Page 8: Location And Assembly
4. Make sure the floor will support the weight of turned on while the machine is being wired. the machine. For best performance, the band saw should be located on a solid and level It is recommended that the AB-1012W three phase foundation of reinforced concrete. -
Page 9: Grounding Instructions
8.3 Grounding Instructions 9.0 Coolant Heater This machine must be grounded. In the event of a The heater system helps maintain coolant flow malfunction or breakdown, grounding provides a during operations in cold environments. The path of least resistance for electric current to power/breaker switch has a light blue bar, and is reduce the risk of electric shock. -
Page 10: Adjustments
10.0 Adjustments Efficient operation of the cut-off saw is dependent upon the condition of the saw blade and the adjustment of the blade guides. If the performance of the saw begins to deteriorate, these items should be inspected closely. If a new blade does not restore the machine’s cutting accuracy quality,... -
Page 11: Removing And Installing Blades
10.2 Removing and Installing Blades Wear leather gloves when handling saw blade to avoid injury from the saw teeth. 1. Disconnect machine from power source. 2. Raise the bow so that it clears the vise. 3. Open wheel cover after unscrewing the knob on each end (one is shown in Figure 4). -
Page 12: Blade Tracking
10.3 Blade Tracking Refer to Figure 7. Blade tracking been tested manufacturer. Adjustment is rarely required when the blade is used properly and the blade is correctly welded. If a tracking issue should occur, proceed as follows: 1. Raise bow to a convenient height, and open the wheel cover. -
Page 13: Coolant System
Two switches limit the stroke of the bow: Bow Down Limit Switch (G) – can be adjusted via the stop screw. Bow Up Limit Switch (H) – can be adjusted via the sliding bracket on which the bearing is mounted. 10.6 Coolant System The coolant tank is located at the right side within the base. -
Page 14: Chip Conveyor
11.1 Accessing the Touch Screen 1. Turn on power at the main switch. Figure 15 2. The screen will illuminate with the JET logo and machine model number (Figure 16). 3. If an error notice window appears, refer to Troubleshooting – Touch Pad Screen Error Notices, in this manual. -
Page 15: F2 - Operation
Pressure and Probe Arm limit switch. 1E. Low Speed. Touch to activate slow motion of shuttle vise when in manual mode using the Shuttle Vise Forward/Backward buttons. 1F. Blade Run Time. Touch to bring up screen: “Blade running time set to zero? – Yes/No”, Figure 18 and select (Figure 18). -
Page 16: F3 - Task List
2I. Single or Bundle Cutting: Touch to select either. With single cutting, the shuttle vise will clamp in a rear position to prepare for the next feed. With bundle cutting, shuttle vise will remain at front position after feeding material forward. 2J. -
Page 17: Pre-Operation Inspection
12.0 Pre-Operation Inspection Before proceeding with cut, verify the following: • Blade style/size is proper for the job at hand. • Blade has proper tension. • Blade guide post is secured. • Wire brush is properly positioned. • Coolant is clean, and at sufficient level. •... -
Page 18: Loading Stock/Vise Action
7. Adjust blade guide post. 13.1 Loading Stock/Vise Action 8. Set blade speed (V). To load stock into the Band Saw: 9. Set downfeed pressure (U). 1. Raise the bow. 10. Start coolant flow (H). Indicator will light. Also, the conveyor screw will begin turning. 2. -
Page 19: Automatic Operation
13.4 Automatic Operation Items in parentheses refer to Control Panel on page 23. The Band Saw can store up to ten automated programs. 1. Connect machine to power source. 2. Select AUTO mode (J). 3. Press Hydraulic Pump Start button (E). 4. -
Page 20: Blade Selection
Figure 31 The following general procedure should be If you do not have a piece of 2-inch bar stock adequate for break-in of JET-supplied blades on available for a test cut, use a larger diameter test lower alloy ferrous materials. -
Page 21: General Maintenance
Failure to comply may cause serious injury. Wear goggles or similar facial protection when performing maintenance. Below is a schedule for general maintenance of the AB-1012W Band Saw. These procedures may need to be performed more often, depending upon the machine’s use. -
Page 22: Lubrication Schedule
15.0 Lubrication Schedule Disconnect Band Saw from electrical supply when performing maintenance. Try to minimize direct contact with lubricating fluids, and protect the eyes from coolant splash. Ball bearings on the Band Saw are pre-lubricated and sealed – they will not require further attention. Used lubricants should be disposed of properly, according to local regulations. -
Page 23: Control Panel
16.0 Control Panel Figure 32 A – Main Power Switch – (Located on front side of control stand.) B – Touch Screen – Lights up when Main Power Switch (A) is activated. C – Emergency Stop – stops all machine functions; rotate button clockwise to release and restart machine. -
Page 24: Troubleshooting - Touch Pad Screen Error Notices
17.0 Troubleshooting – Touch Pad Screen Error Notices Numbers refer to machine locations where the errors may be addressed, shown in Figure 33. Error Remedy Abnormal forward limit switch Inspect forward limit switch. No material in shuttle vise Place material in shuttle vise. Abnormal rotary encoder Inspect the rotary encoder. -
Page 25: Troubleshooting
18.0 Troubleshooting Fault Probable Cause Suggested Remedy Excessive blade Check Machinery’s Handbook for Incorrect blade speed or feed rate. breakage speed/feed appropriate for the material being cut. Check Machinery’s Handbook for Teeth too coarse for material. recommended blade type. Adjust hydraulic setting for proper blade Incorrect blade tension. -
Page 26: Replacement Parts
Fault Probable Cause Suggested Remedy Unusual wear on Blade guides worn. Replace blade guides. side/back of blade Blade guide bearing bracket is loose. Tighten blade guide bearing bracket. Teeth missing/ripped Blade tooth pitch too coarse for work Use blade with finer tooth pitch. from blade piece. -
Page 27: Base Assembly - Exploded View
19.1.1 Base Assembly – Exploded View... -
Page 28: Base Assembly - Parts List
19.1.2 Base Assembly – Parts List Index No. Part No. Description Size 1 ....AB1012W-A1 .... Round Head Screw..........M6x8L ......10 2 ....AB1012W-A2 .... Control Panel ....................1 3 ....AB1012W-A3 .... Control Box Door ................... 1 4 .... - Page 29 Index No. Part No. Description Size 61 ....AB1012W-A61 ..Roller Setting Bracket (R) ................1 62 ....AB1012W-A62 ..Setting Plate (R) .................... 1 63 ....TS-1492031 ....Hex Cap Screw ............M12x35L ....... 2 64 ....TS-2361121 ....Helical Spring Lock Washer........12mm ......2 65 ....
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Page 30: Bow Assembly - Exploded View
19.2.1 Bow Assembly – Exploded View... -
Page 31: Bow Assembly - Parts List
19.2.2 Bow Assembly – Parts List Index No. Part No. Description Size 1 ..........Blade (local purchase) ................... 1 2 ....TS-2246122 ....Socket Head Button Screw ........M6x12L ....... 16 3 ....AB1012W-B3 .... Blade Cover ....................1 4 .... - Page 32 Index No. Part No. Description Size 57 ....AB1012W-B57 ..Plate....................... 1 58 ....AB1012W-B58 ..Helical Spring Lock Washer........12mm ......2 59 ....AB1012W-B20 ..Steel Hex Cap Bolt ..........M12x35L ....... 2 60 ....TS-1490041 ....Hex Cap Screw ............M8x25L ......2 61 ....
- Page 33 Index No. Part No. Description Size 119 .... AB1012W-B119 ..Nut ................M22x1.5 ......1 120 .... AB1012W-B120 ..Adjusting Screw ..................... 1 121 .... TS-2361121 ....Helical Spring Lock Washer........12mm ......1 122 .... AB1012W-B122 ..Steel Hex Cap Bolt ..........M12x75L ....... 1 123 ....
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Page 34: Vise Transfer Assembly - Exploded View
19.3.1 Vise Transfer Assembly – Exploded View... -
Page 35: Vise Transfer Assembly - Parts List
19.3.2 Vise Transfer Assembly – Parts List Index No. Part No. Description Size 1 ....AB1012W-C1 .... Bench Vise Cylinder ..................1 2 ....AB1012W-C2 .... Socket Head Cap Screw.......... M16x55L ....... 2 3 ....AB1012W-C3 .... Rod Pin ......................1 4 .... - Page 36 Index No. Part No. Description Size 61 ....AB1012W-C61 ..Cylinder Bracket .................... 1 62 ....AB1012W-C62 ..Hex Nut ..............M20 ....... 2 63 ....AB1012W-C63 ..Rack Rod ....................... 1 64 ....AB1012W-C64 ..Feeding Cylinder.................... 1 65 ....
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Page 37: Vise Gearbox Assembly - Exploded View
19.4.1 Vise Gearbox Assembly – Exploded View... -
Page 38: Vise Gearbox Assembly - Parts List
19.4.2 Vise Gearbox Assembly – Parts List Index No. Part No. Description Size 1 ....HVBS710S-91 ... Round Head Screw..........M5x8L ......14 2 ....AB1012W-D2 .... Cover ......................1 3 ....AB1012W-D3 .... Oil Seal ..............130x160x14mm .... 1 4 .... - Page 39 Index No. Part No. Description Size 61 ....AB1012W-D61 ..Taper Bearing ............32206J ......1 62 ....AB1012W-D62 ..C Ring ..............R62 ....... 1 63 ....AB1012W-D63 ..Roller Bearing ............E30306J ......1 64 ....AB1012W-D64 ..Oil Seal ..............40x52x5 mm ....1 65 ....
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Page 40: Bearing Guide And Brush Assemblies - Exploded View
19.5.1 Bearing Guide and Brush Assemblies – Exploded View... -
Page 41: Bearing Guide And Brush Assemblies - Parts List
19.5.2 Bearing Guide and Brush Assemblies – Parts List Index No. Part No. Description Size 1 ....TS-1540061 ....Hex Nut ..............M8 ......... 1 2 ....TS-2361081 ....Helical Spring Lock Washer........8mm ......1 3 ....TS-1550061 ....Flat Washer ............. 8mm ......1 4 .... -
Page 42: Accessories - Exploded View
19.6.1 Accessories – Exploded View... -
Page 43: Accessories - Parts List
19.6.2 Accessories – Parts List Index No. Part No. Description Size 1 ....AB1012W-F1..... Roller Stand Frame..................1 2 ....AB1012W-F2..... Leveling Pad ....................4 3 ....AB1012W-F3..... Hex Nut ..............M22 ....... 4 4 ....TS-2310201 ....Hex Nut ..............M20 ....... 4 5 .... -
Page 44: Electric Box And Control Panel Assembly - Exploded View
19.7.1 Electric Box and Control Panel Assembly – Exploded View ... -
Page 45: Electric Box And Control Panel Assembly - Parts List
19.7.2 Electric Box and Control Panel Assembly – Parts list Index Numbers refer to exploded view on page 43 and diagrams on pages 45-48. Index Numbers Part No. Description Size Qty 1 ..SA1....AB1012W-SA1 ..Main Switch (not shown) ..............1 2 .. -
Page 46: Heater Assembly - Exploded View
19.8.1 Heater Assembly – Exploded View 19.8.2 Heater Assembly – Parts List Index No. Part No. Description Size 1 ....TS-1523011 ....Socket Set Screw ............ M6x6L ......2 2 ....AB1012W-H2 .... Fixing Bracket ....................1 3 ....AB1012W-H3 .... Heater Tube ....................1 4 .... -
Page 47: Electrical Connections
20.0 Electrical Connections... - Page 51 This page intentionally left blank...
- Page 52 WALTER MEIER (Manufacturing) Inc. 427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.waltermeier.com...