July 2006 No.OC374 REVISED EDITION-A SERVICE MANUAL R410A Outdoor unit Revision: [Service Ref.] [model names] • RoHS PARTS LIST is added. • Some descriptions have been PUHZ-RP35VHA2 PUHZ-RP35VHA2 modified. PUHZ-RP50VHA2 PUHZ-RP50VHA2 PUHZ-RP60VHA2 PUHZ-RP60VHA2 • Please void OC374. PUHZ-RP71VHA2 PUHZ-RP71VHA2 NOTE: PUHZ-RP100VHA2 •...
SAFETY PRECAUTION 2-1. CAUTIONS RELATED TO NEW REFRIGERANT Cautions for units utilizing refrigerant R410A Use new refrigerant pipes. Do not use refrigerant other than R410A. In case of using the existing pipes for R22, be careful with If other refrigerant (R22 etc.) is used, chlorine in refrige- the followings.
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Unit Gravimeter [3] Service tools Use the below service tools as exclusive tools for R410A refrigerant. Specifications Gauge manifold ·Only for R410A ·Use the existing fitting specifications . (UNF1/2) ·Use high-tension side pressure of 5.3MPa·G or over. Charge hose ·Only for R410A ·Use pressure performance of 5.09MPa·G or over.
2-2. PRECAUTIONS WHEN REUSING EXISTING R22 REFRIGERANT PIPES (1) Flowchart Measure the existing pipe thickness and check for damage. The existing pipe thickness meets speci- The existing pipe thickness does not meet fications and the pipes are not damaged. specifications or the pipes are damaged. Check if existing air conditioner can operate.
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(2) Cautions for refrigerant piping work New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working pressure of R410A is 1.6 time higher than that of R22, their sizes of flared sections and flare nuts are different.
FEATURES PUHZ-RP35/ 50VHA2 PUHZ-RP60/ 71VHA2 PUHZ-RP100/ 125/ 140VHA2 PUHZ-RP100/ 125/ 140YHA2 CHARGELESS SYSTEM PRE-CHARGED REFRIGERANT IS SUPPLIED FOR PIPING LENGTH AT SHIPMENT. Max.30m(PUHZ-RP35/50/60/71/100/125/140) The refrigerant circuit with LEV(Linear Expansion Valve) and power receiver always control the optimal refrigerant level regardless of the length (30m max. and 5m min.) of piping. The additional refrigerant charging work during installation often causes problems.
SPECIFICATIONS Service Ref. PUHZ-RP35VHA2 PUHZ-RP50VHA2 Mode Cooling Heating Cooling Heating Single, 50Hz, 230V Power supply (phase, cycle, voltage) 4.01 4.23 6.16 6.47 Running current Max. current Munsell 3Y 7.8/1.1 External finish Refrigerant control Linear Expansion Valve Hermetic Compressor Model SNB130FLBH...
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PUHZ-RP100VHA2 PUHZ-RP125VHA2 PUHZ-RP140VHA2 Service Ref. Mode Cooling Heating Cooling Heating Cooling Heating Power supply (phase, cycle, voltage) Single 50Hz, 230V 12.53 12.39 15.53 15.98 19.65 19.92 Running current 29.5 Max. current External finish Munsell 3Y 7.8/1.1 Linear Expansion Valve Refrigerant control Hermetic Compressor ANV33FDDMT...
OUTLINES AND DIMENSIONS PUHZ-RP35VHA2 PUHZ-RP50VHA2 Unit : mm [33 drain hole 347.5 Air intake Air intake [33 drain hole 45.4 Service panel 4-10 o 21 oval hole (M10 foundation bolt) Service panel for charge plug Air discharge Handle for Connection for...
WIRING DIAGRAM PUHZ-RP35VHA2 PUHZ-RP50VHA2 PUHZ-RP60VHA2 PUHZ-RP71VHA2 Symbols used in wiring diagram above are, :Connector, :Terminal(block) SYMBOL NAME SYMBOL NAME SYMBOL NAME N.F. Noise Filter Circuit Board Terminal Block<Power Supply, Indoor/Outdoor> Switch<Pump Down> Motor for Compressor LI/LO Connection Terminal<L-Phase> CN31 Connector<Emergency Operation>...
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PUHZ-RP100VHA2 PUHZ-RP125VHA2 PUHZ-RP140VHA2 Symbols used in wiring diagram above are, :Connector, :Terminal(block) SYMBOL NAME SYMBOL NAME SYMBOL NAME Terminal Block<Power Supply, Indoor/Outdoor > P.B. Power Circuit Board Switch<Function Setup> Motor for Compressor TABU/V/W Switch Connection Terminal<U/V/W-Phase> MF1,MF2 Fan Motors TABS/T Connection Terminal<L/N-Phase>...
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PUHZ-RP100YHA2 PUHZ-RP125YHA2 PUHZ-RP140YHA2 SYMBOL NAME SYMBOL NAME SYMBOL NAME Terminal Block(Power Supply ) N.F. Noise Filter Circuit Board CN31 Connector(Emergency Operation) Terminal Block(Indoor/Outdoor ) LI1/LI2/LI3/NI 21S4 Connection Terminal(L1/L2/L3/N-Power Supply) Connector(Four-Way Valve) Motor for Compressor LO1/LO2/LO3/NO Connection Terminal(L1/L2/L3/N-Power Supply) Connector(Bypass Valve) MF1,MF2 Fan Motor Connection Terminal(Ground)
8-2. SEPARATE INDOOR UNIT/ OUTDOOR UNIT POWER SUPPLIES The following connection patterns are available. The outdoor unit power supply patterns vary on models. 1:1 System A Outdoor unit power supply <For models without heater> B Earth leakage breaker * The optional indoor power supply terminal kit is required. C Wiring circuit breaker or isolating switch D Outdoor unit E Indoor unit/outdoor unit connecting cords...
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8-3. INDOOR – OUTDOOR CONNECTING CABLE The cable shall not be lighter than design 245 IEC or 227 IEC. Wire No. o Size (E) Outdoor power supply Max. 45m Max. 50m Max. 80m 3 o 1.5 (polar) 3 o 2.5 (polar) 3 o 2.5 (polar) and S3 separated Indoor unit-Outdoor unit 1 o Min.
8-4. M-NET WIRING METHOD (Points to notice) (1) Outside the unit, transmission wires should stay away from electric wires in order to prevent electromagnetic noise from making an influence on the signal communication. Place them at intervals of more than 5cm. Do not put them in the same conduit tube.
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M-NET wiring M-NET (1) Use 2-core x 1.25mm shield wire for electric wires. terminal Ground (Excluding the case connecting to system controller.) block wire (2) Connect the wire to the M-NET terminal block.Connect one core of the transmission wire (non-polar) to A terminal and the other to B. Peel the shield wire, twist the shield part to a string and connect it to S terminal.
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1. Refrigerant collecting (pump down) Perform the following procedures to collect the refrigerant when moving the indoor unit or the outdoor unit. 1Turn on the power supply (circuit breaker). wWhen power is supplied, make sure that “CENTRALLY CONTROLLED” is not displayed on the remote controller. If “CENTRALLY CONTROLLED”...
TROUBLESHOOTING 10-1. TROUBLESHOOTING <Error code display by self-diagnosis and actions to be taken for service (summary)> Present and past error codes are logged and displayed on the wired remote controller and control board of outdoor unit. Actions to be taken for service, which depends on whether or not the inferior phenomenon is reoccurring at service, are sum- marized in the table below.
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Operating procedures While the room temperature display on the remote "TEST RUN" and the currently selected controller is “PLEASE WAIT”, the remote controller is disabled. operation mode are displayed altemately. Wait until “PLEASE WAIT” disappears before using remote controller. 1. Turn on the main power supply. “PLEASE WAIT”...
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Test run [for wireless remote controller] Measure an impedance between the power supply terminal block on the outdoor unit and ground with a 500V Megger and check that it is equal to or greater than 1.0M". TEST RUN 1 Turn on the main power to the unit. TEST RUN 2 Press the button twice continuously.
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10-3. HOW TO PRECEED "SELF-DIAGNOSIS" 10-3-1. When a Problem Occurs During Operation If a problem occurs in the air conditioner, the indoor and outdoor units will stop, and the problem is shown in the remote controller display. [CHECK] and the refrigerant address are displayed on the temperature display, and the error code and unit number are displayed alternately as shown below.
When the error history is reset, the display will look like the one shown below. Press the button twice within three seconds. The self-diagnosis ON/OFF However, if you fail to reset the error history, the error content will be displayed again. address or refrigerant address will flash.
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10-3-4. Malfunction-diagnosis method by wireless remote controller <In case of trouble during operation> When a malfunction occurs to air conditioner, both indoor unit and outdoor unit will stop and operation lamp blinks to inform unusual stop. < Malfunction-diagnosis method at maintenance service> [Procedure] 1.
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• Refer to the following tables for details on the check codes. [Output pattern A] Beeper sounds Beep Beep Beep Beep Beep Beep Beep OPERATION · · · Repeated INDICATOR lamp flash pattern Approx. 2.5 sec. 0.5 sec. 0.5 sec. 0.5 sec.
10-4. SELF-DIAGNOSIS ACTION TABLE (Note 1) Refer to indoor unit section for code P and code E. <Abnormalities detected when the power is put on> Error Code Meaning of error code and detection method Judgment and action Case 1 No voltage is supplied to terminal 1 Check following items.
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Error Code Meaning of error code and detection method Case Judgment and action 1 Contact failure or mis-wiring of 1 Check disconnection or looseness or polarity Indoor/outdoor unit connector of indoor/outdoor unit connecting wire of indoor/outdoor unit connecting mis-wiring, excessive number of units wire indoor and outdoor units.
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<Abnormalities detected while unit is operating> <Abnormalities detected while unit is operating> Error Code Meaning of error code and detection method Judgment and action Case Abnormal high pressure (High-pressure 1 Short cycle of indoor unit 1~6Check indoor unit and repair defectives. switch 63H worked) 2 Clogged filter of indoor unit Abnormal if high-pressure switch 63H...
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Error Code Meaning of error code and detection method Judgment and action Case Open/short circuit of discharge 1 Disconnection or contact 1 Check connection of connector (TH4) on the temperature thermistor (TH4) failure of connector (TH4) on outdoor controller circuit board. Check breaking of the lead wire for the outdoor controller circuit Abnormal if open (3: or less) or short...
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Error Code Meaning of error code and detection method Judgment and action Case Abnormality of super heat due to low 1 Disconnection or loose 12 Check the installation conditions of discharge temperature connection of discharge discharge temperature thermistor (TH4). Abnormal if discharge super heat is temperature thermistor.
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Error Code Meaning of error code and detection method Judgment and action Case Current sensor error 1 Disconnection of compressor 1 Correct the wiring (U W phase) to • • Abnormal if current sensor detects –1.5A to wiring compressor. Refer to 10-9 (Outdoor power 1.5A during compressor operation.
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Error Code Meaning of error code and detection method Judgment and action Case Abnormality of remote controller 1 Defective remote controller. 1 Replace remote controller. control board 1 Abnormal if data cannot be normally read from the nonvolatile memory of the remote controller control board.
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Error Code Meaning of error code and detection method Judgment and action Case Abnormality of pipe temperature 1 Slight temperature difference Check pipe <liquid or condenser / <Cooling mode> between indoor room evaporator> temperature with room Detected as abnormal when the pipe tem- temperature and pipe <liquid temperature display on remote perature is not in the cooling range 3 min-...
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Error Code Meaning of error code and detection method Case Judgment and action Communication error with communica- 1 Data of transmission proces- Shut of the power supply of outdoor unit and tion processor sor or unit processor is not indoor unit and FRESH MASTER or LOSSNAY Defective communication between unit transmitted normally because at the same time for two minutes or more, and...
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From the previous page. Error Code Meaning of error code and detection method Case Judgment and action Same as mentioned in “A7” of the previous 4. If displayed address or attribute is 1 During group operation with remote controller, indoor unit of multi- refrigerant page.
Error Code Meaning of error code and detection method Case Judgment and action M-NET•NO RESPONSE 1 Transmitting condition is 1 Check transmission wave form or noise on Abnormal if a massage was transmitted repeated fault because of transmission wire. noise and the like. and there were reply (ACK) that massage 2 Shut off the power supply of outdoor unit and 2 Extension of transmission wire...
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Phenomena Factor Countermeasure 4. Even controlling by the wireless 1The pair number settings of the wireless remote 1Check the pair number settings. remote controller no beep is heard controller and indoor controller board are mis- and the unit does not start operat- matched.
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Symptoms: “PLEASE WAIT” is kept being displayed on the remote controller. Inspection method and Diagnosis flow Cause troubleshooting Check the display time of “PLEASE WAIT” after turning on the main power. 6 minutes 2 minutes or more or less How long is “PLEASE WAIT” •...
LED display of the indoor controller board Symptoms: Nothing is displayed on the remote controller 1 LED1 : LED2 : LED3 : Inspection method and Diagnosis flow Cause troubleshooting Check the voltage between S1 and S2 on the terminal block (TB4) of the indoor unit which is used to connect the indoor unit and the outdoor unit.
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LED display of the indoor controller board Symptoms: Nothing is displayed on the remote controller 2 LED1 : LED2 : LED3 : Inspection method and Diagnosis flow Cause troubleshooting Check the voltage between S1 and S2 on the terminal block (TB4) of the indoor unit which is used to connect the indoor unit and the outdoor unit.
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LED display of the indoor controller board Symptoms: Nothing is displayed on the remote controller 3 LED1 : LED2 : LED3 : — Inspection method and Diagnosis flow Cause troubleshooting Check the voltage of the terminal block (TB6) of the remote controller. DC 10V to DC 16V? •...
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• Before repair Frequent calling from customers. Phone Calls From Customers How to Respond Note 1 The operating display of remote 1 Check if power is supplied to air conditioner. Unit does not operate controller does not come on. Nothing appears on the display unless power is at all.
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Phone Calls From Customers How to Respond Note 1 Check the set temperature of remote controller. The room cannot be cooled or heated sufficiently. The outdoor unit cannot be operated if the set temperature is not appropriate. The outdoor unit operates in the following modes. COOL: When the set temperature is lower than the room temperature.
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Phone Calls From Customers How to Respond Note 3 Air blows out for a while after Something 3 This is not a malfunction. However, this control is also is wrong HEAT operation is stopped. The blower is operating just for cooling down the applied to the models which with the heated-up air conditioner.
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Phone Calls From Customers How to Respond Note A white mist is expelled from the indoor unit. This is not a malfunction. This may occur when the operation gets started in the room of high humidity. Water or moisture is expelled from the outdoor Cooling;...
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10-6. HOW TO CHECK THE PARTS PUHZ-RP35VHA2 PUHZ-RP50VHA2 PUHZ-RP60VHA2 PUHZ-RP71VHA2 PUHZ-RP100VHA2 PUHZ-RP125VHA2 PUHZ-RP140VHA2 PUHZ-RP100YHA2 PUHZ-RP125YHA2 PUHZ-RP140YHA2 Parts name Check points Thermistor (TH3) Disconnect the connector then measure the resistance using a tester. <Outdoor pipe> (Surrounding temperature 10:~30:) Thermistor (TH4) <Discharge>...
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Check method of DC fan motor (fan motor / outdoor controller circuit board) Notes · High voltage is applied to the connecter (CNF1, 2) for the fan motor. Give attention to the service. · Do not pull out the connector (CNF1, 2) for the motor with the power supply on. board and fan motor.) (It causes trouble of the outdoor controller circuit Self check...
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10-7. HOW TO CHECK THE COMPONENTS <Thermistor feature chart> Low temperature thermistors • Thermistor <Outdoor pipe> (TH3) • Thermistor <Outdoor 2-phase pipe> (TH6) • Thermistor <Outdoor> (TH7) • Thermistor <Outdoor pipe> (TH33) Thermistor R0 = 15k' ± 3% B constant = 3480 ± 2% =15exp{3480( 273+t –...
Linear expansion valve (RP35-RP71) (1) Operation summary of the linear expansion valve. • Linear expansion valve open/close through stepping motor after receiving the pulse signal from the outdoor controller board. • Valve position can be changed in proportion to the number of pulse signal. <Connection between the indoor controller board and the linear expansion valve>...
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(RP100-RP140) Linear expansion valve (1) Operation summary of the linear expansion valve. • Linear expansion valve open/close through stepping motor after receiving the pulse signal from the outdoor controller board. • Valve position can be changed in proportion to the number of pulse signal. <Connection between the indoor controller board and the linear expansion valve>...
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(3) How to attach and detach the coil of linear expansion valve (RP35-RP71) <Composition> Linear expansion valve is separable into the main body and the coil as shown in the diagram below. Main body Coil Lead wire Stopper <How to detach the coil> Hold the lower part of the main body (shown as A) firmly so that the main body does not move and detach the coil by pulling it upward.
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(4) How to attach and detach the coil of linear expansion valve (RP100-RP140) <Composition> Linear expansion valve is separable into the main body and the coil as shown in the diagram below. Main body Stopper Coil Lead wire <How to detach the coil> Hold the lower part of the main body (shown as A) firmly so that the main body does not move and detach the coil by pulling it upward.
10-8. EMERGENCY OPERATION (1) When the error codes shown below are displayed on outdoor unit or microcomputer for wired remote controller or indoor unit has a failure, but no other problems are found, emergency operation will be available by setting the emergency opera- tion switch (SWE) to ON and short-circuiting the connector (CN31) on outdoor controller board.
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(5) Operation data during emergency operation During emergency operation, no communication is performed with the indoor unit, so the data items needed for operation are set to the following values: Operation mode Operation data Remarks COOL HEAT Intake temperature (TH1) 20.5: Indoor fluid pipe temperature (TH2) Indoor 2-phase pipe temperature (TH5)
10-9. TEST POINT DIAGRAM <CAUTION> TEST POINT1 is high voltage. Outdoor controller circuit board PUHZ-RP35VHA2 PUHZ-RP50VHA2 PUHZ-RP60VHA2 PUHZ-RP71VHA2 PUHZ-RP100VHA2 PUHZ-RP125VHA2 PUHZ-RP140VHA2 PUHZ-RP100YHA2 PUHZ-RP125YHA2 PUHZ-RP140YHA2 (TEST POINT 2) (TEST POINT 1) (Indoor/outdoor unit (voltage between pins of C6B): DC 15V (voltage between pins of C5E)
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Outdoor noise filter circuit board PUHZ-RP35VHA2 PUHZ-RP50VHA2 LI, NI Voltage of 220-240V AC is input. Connect to the earth (Connect to the terminal block(TB1)) CNAC1, CNAC2 220-240V AC (Connect to the Primary current outdoor controller (Connect to the circuit board...
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Outdoor noise filter circuit board PUHZ-RP60VHA2 PUHZ-RP71VHA2 LI, NI Voltage of 220-240V AC is input. Connect to the earth (Connect to the terminal block(TB1)) CNAC1, CNAC2 220-240V AC (Connect to the outdoor controller circuit board (CNAC)) Primary current (Connect to the outdoor power circuit board (CN5))
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Outdoor noise filter circuit board PUHZ-RP100VHA2 PUHZ-RP125VHA2 LO, NO Voltage of 220-240V AC is output PUHZ-RP140VHA2 (Connect to the outdoor power circuit board (TABS, TABT)) CNAC1, CNAC2 220-240V AC (Connect to the outdoor controller circuit board (CNAC)) Primary current (Connect to the outdoor power circuit board (CN5))
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Outdoor noise filter circuit board PUHZ-RP100YHA2 PUHZ-RP125YHA2 LI1, LI2, LI3, NI PUHZ-RP140YHA2 POWER SUPPLY LI1-LI2/LI-LI3/LI3-LI1 : AC380/400/415V input LI1-NI/LI2-NI/LI3-NI : AC220/230/240V input (Connect to the terminal block (TB1)) Connect to the earth CNAC1, CNAC2 AC220/230/240V (Connect to the outdoor controller circuit board (CNAC)) CNDC (Connect to the...
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W Usually, they are in a state of being short-circuited if they are broken. Outdoor power circuit board Measure the resistance in the following points (connectors, etc.). If they PUHZ-RP35VHA2 are short-circuited, it means that they are broken. PUHZ-RP50VHA2 1. Check of DIP-IPM...
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Outdoor power circuit board Brief Check of POWER MODULE W Usually, they are in a state of being short-circuited if they are broken. PUHZ-RP100VHA2 Measure the resistance in the following points (connectors, etc.). If they are short-circuited, it means that they are broken. PUHZ-RP125VHA2 1.
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Brief Check of POWER MODULE W Usually, they are in a state of being short-circuited if they are broken. Outdoor power circuit board Measure the resistance in the following points (connectors, etc.). PUHZ-RP100YHA2 If they are short-circuited, it means that they are broken. 1.
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Outdoor converter circuit board PUHZ-RP100YHA2 PUHZ-RP125YHA2 PUHZ-RP140YHA2 L1-A1 L1-IN, N-IN CK-OU Connect to the ACL1 Connect to the noise filter Connect to the CK capacitor circuit board (LO1, No) Connect to the outdoor power circuit board (CN7) L1-A2, L2-A2, L3-A2 L1-OU, L2-OU, L3-OU Connect to the ACL1, ACL2, ACL3 Connect to the outdoor power circuit board...
10-10. FUNCTION OF SWITCHES, CONNECTORS AND JUMPERS (1) Function of switches Type Action by the switch operation Function Effective timing Switch switch When compressor is working Compulsory defrosting Start Normal in heating operation. w Abnormal history clear Clear Normal off or operating 1 2 3 4 5 6 1 2 3 4 5 6...
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(2) Function of connectors and switches Action by open/ short operation Connector Types Function Effective timing Switch Short Open When power supply ON Connector CN31 Emergency operation Start Normal SW6-1 MODEL SW10 MODEL SW10 SW6-2 125V 1 2 3 4 5 6 1 2 3 4 5 6 SW6-3 140V...
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<Display function of inspection for outdoor unit> The blinking patterns of both LED1(green) and LED2(red) indicate the types of abnormality when it occurs. Types of abnormality can be indicated in details by connecting an optional part ‘A-Control Service Tool (PAC-SK52ST)’ to connector CNM on outdoor controller board.
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Indication Error Outdoor controller board Error Detailed Contents Inspection method reference code LED1 (Green) LED2 (Red) page 1Check if stop valves are open. 3 blinking 1 blinking Abnormality of shell thermostat P.38 2Check if connectors (TH4, LEV-A, and LEV-B) on outdoor controller and discharging temperature (TH4) board are not disconnected.
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<Outdoor unit operation monitor function> [When option part ‘A-Control Service Tool(PAC-SK52ST)’ is connected to outdoor controller board(CNM)] Digital indicator LED1 displays 2 digit number or code to inform operation condition and the meaning of error code by controlling DIP SW2 on ‘A-Control Service Tool’. Operation indicator SW2 : Indicator change of self diagnosis SW2 setting...
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SW2 setting Display detail Explanation for display Unit Pipe temperature / Liquid(TH3) – 40~90 – 40~90 (When the coil thermistor detects 0: or below, “–” and temperature are displayed by turns.) (Example) When -10:; 2 3 4 5 6 0.5 secs. 0.5secs.
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SW2 setting Display detail Explanation for display Unit Pipe temperature / Liquid(TH3) on error – 40~90 occurring (When the coil thermistor detects 0: or below, “–” – 40~90 and temperature are displayed by turns.) (Example) When –15:; 0.5 secs. 0.5secs. 2 secs.
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SW2 setting Display detail Explanation for display Unit The number of connected indoor units (The number of connected indoor units are dis- played.) Unit 2 3 4 5 6 Capacity setting display Displayed as an outdoor capacity code. Capacity Code Capacity Code RP35V...
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SW2 setting Display detail Explanation for display Unit Indoor setting temperature 17~30 17~30 2 3 4 5 6 Outdoor pipe temperature / Cond./ -39~88 Eva. (TH6) (When the temperature is 0: or less, “–” and -39~88 temperature are displayed by turns.) 2 3 4 5 6 Outdoor outside temperature (TH7) -39~88...
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SW2 setting Display detail Explanation for display Unit 0~100 Capacity save (When the capacity is 100% hundreds digit, tens digit 0~100 and ones digit are displayed by turns.) When air conditioner is connected to (Example) When 100%; M-NET and capacity save mode is 0.5 secs.
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SW2 setting Display detail Explanation for display Unit 0~480 LEV-A opening pulse on error occurring (When it is 100 pulse or more, hundreds digit, tens 0~480 digit and ones digit are displayed by turns.) (Example) When 130 pulse; Pulse 0.5 secs. 0.5secs.
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SW2 setting Display detail Explanation for display Unit 0~255 Discharge super heat on error occurring (When the temperature is 100°C or more, hundreds 0~255 digit, tens digit and ones digit are displayed by turns.) (Example) When 150°C; Cooling = TH4-TH6 Heating = TH4-TH5 0.5 secs.
FUNCTION SETTING 11-1. UNIT FUNCTION SETTING BY THE REMOTE CONTROLLER Each function can be set according to necessity using the remote controller. The setting of function for each unit can only be done by the remote controller. Select function available from the table 1. (1) Functions available when setting the unit number to 00 (Select 00 referring to 4 setting the indoor unit number.) W1 The functions below are available only when the wired remote controller is used.The functions are not available for floor standing models.
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11-1-1. Selecting functions using the wired remote controller First, try to familiarize yourself with the flow of the function selection procedure. In this section, an example of setting the room temperature detection position is given. For actual operations, refer to steps 1 to 0 . Setting number Refrigerant address Unit number...
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[Operating Procedure] 1 Check the setting items provided by function selection. If settings for a mode are changed by function selection, the functions of that mode will be changed accordingly. Check all the current settings according to steps 2 to 7 , fill in the "Check" column in Table 1, and then change them as necessary. For factory settings, refer to the indoor unit's installation manual. 2 Switch off the remote controller.
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11-1-2. Selecting functions using the wireless remote controller (Type C) Functions can be selected with the wireless remote controller. Function selection using wireless remote controller is available only for refriger- ant system with wireless function. Refrigerant address cannot be specified by the wireless remote controller. [Flow of function selection procedure] The flow of the function selection procedure is shown below.
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11-2. FUNCTION SELECTION OF REMOTE CONTROLLER The setting of the following remote controller functions can be changed using the remote controller function selection mode. Change the setting when needed. Item 1 Item 2 Item 3 (Setting content) 1.Change Language Language setting to display •...
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Flowchart of Function Setting Setting language (English) Normal display (Display when the air condition is not running) Hold down the button and press the button for 2 seconds. Hold down the button and press the button for 2 seconds. Press the operation mode button. Press the TIMER MENU button.
MONITORING THE OPERATION DATABYTHE REMOTE CONTROLLER 12-1. HOW TO "MONITOR THE OPERATION DATA" • Turn on the [Monitoring the operation data] Example) Request code "004" Discharge temperature 69 ; Refrigerant address "00" B: Refrigerant address C: Data display area D: Request code display area (1) Press the button for three seconds so that [Maintenance mode] appears on the screen (at TEST...
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12-2. REQUEST CODE LIST * Certain indoor/outdoor combinations do not have the request code function; therefore, no request codes are displayed. Description Request content Unit Remarks (Display range) Operation state Refer to 12-2-1. Detail Contents in Request Code. – Compressor-Operating current (rms) 0 –...
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Description Request content Unit Remarks (Display range) Indoor unit-Control state – Refer to 12-2-1.Detail Contents in Request Code. Outdoor unit-Control state – Refer to 12-2-1.Detail Contents in Request Code. Refer to 12-2-1.Detail Contents in Request Code. Compressor-Frequency control state – Outdoor unit-Fan control state Refer to 12-2-1.Detail Contents in Request Code.
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Description Request content Unit Remarks (Display range) Error history 1 (latest) Displays error history. (" - - " is displayed if no history is present.) Code Error history 2 (second to last) Displays error history. (" - - " is displayed if no history is present.) Code Error history 3 (third to last) Displays error history.
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Description Request content Unit Remarks (Display range) Indoor-Fan operating time 0 – 9999 1 hour (After filter is reset) Indoor-Total operating time 0 – 9999 10 hours (Fan motor ON time) Indoor fan output value (Sj value) 0 – 255 Fan control data –...
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12-2-1. Detail Contents in Request Code Example) Request code "004" Discharge temperature 69 : Refrigerant address "00" B: Refrigerant address C: Data display area D: Request code display area [Operation state] (Request code ": 0 ") Relay output state Power currently Data display Display Compressor...
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[Fan control state] (Request code :" 53 ") Data display Fan step correction value by heat sink temperature overheat prevention control Fan step correction value by cool condensation temperature overheat prevention control Display Correction value - (minus) – 1 [Actuator output state] (Request code :"54") Data display Actuator output state 1 Actuator output state 2...
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[Contact demand capacity] (Request code "61") Setting content Data display Setting Display Setting value Setting content SW7-1 SW7-2 100% [External input state] (Request code "62") Input state : Input present Data display Contact demand Silent mode Spare 1 Spare 2 Display Input state input...
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[Outdoor unit switch setting display (SW1 to SW10, except SW3)] Request codes: 73 to 82 0: Swich OFF 1: Swich ON 0: Swich OFF 1: Swich ON SW1, SW2, SW6, SW7 Data display Data display 00 00 00 00 00 01 00 01 00 02 00 02...
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[Indoor unit – Model setting information] (Request code : 162) Data display Display Model setting state Display Model setting state PSA-RP•GA, PSH-PGAH PKA-RP•FAL(2), PKH-P•FALH See the table on the right. PEAD-RP• EA(2)/GA, PEHD-P•EAH PCA-RP•GA(2), PCH-P•GAH SEZ-KA•VA SLZ-KA•VA(L) PCA-RP•HA PKA-RP•GAL, PKH-P•GALH PLA-RP•...
EASY MAINTENANCE FUNCTION Reduces maintenance work drastically. Enables you to check operation data of the indoor and outdoor units by remote controller. Furthermore, use of maintenance stable-operation control that fixes the operating frequency, allows smooth inspection, even for inverter models. Smooth Mainte- Discharge temperature 64: Conventional inspection work...
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Data measurement When the operation is stabilized, measure operation data as explained below. (4) Press the [TEMP] buttons ( ) to select the desired refrigerant address. [Screen (5) Select the type of data to be displayed. After selecting, go to step (6). Compressor information button MENU...
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13-2.GUIDE FOR OPERATION CONDITION Inspection item Result Check Points Breaker Good Retightened Enter the temperature differences between into Terminal block Outdoor Unit Good Retightened the graph given below. Indoor Unit Good Retightened Operation state is determined according to the plotted areas on (Insulation resistance) M"...
13-3 INITIAL SETTINGS FOR REFRIGERANT LEAKAGE DETECTION FUNCTION Remote controller button position This air conditioner (Outdoor unit) can detect refrigerant leakage which may happen during a long period of use.In order to enable the leakage detection, the following settings are required to let the unit memorize the initial condition (initial refregerant amount).
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3. How to start "Judgment of refrigerant leakage " mode. To know the current condition of refrigerant amount, same operation must be performed. Please repeat the same procedure 1~3 as when "Initial learning operation" for "Checking operation". 4Press CLOCK button and select the [GAS LEAK JUDGE] Refrigerant leakage Refrigerant leakage detection...
DISASSEMBLY PROCEDURE PUHZ-RP35VHA2 PUHZ-RP50VHA2 OPERATING PROCEDURE PHOTOS 1. Removing the top panel, service panel, front panel and Photo 1 Top panel Top panel back panel fixing screws (1) Remove the top panel fixing screws (4 10), one from the right and two from the eft side, and detach the top Back panel panel.
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OPERATING PROCEDURE PHOTOS 3. Removing the electrical parts box Photo 5 (1) Remove the service panel. (See photo 2.) (2) Remove the top panel. (See photo 1.) Controller circuit Electrical parts box (3) Remove the front panel. (See photo 1.) board (C.B.) (4) Disconnect the indoor/outdoor connecting wire from Terminal...
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OPERATING PROCEDURE PHOTOS 5. Removing the thermistor <Outdoor> (TH7) Photo 7 Thermistor <Outdoor> (1) Remove the service panel. (See figure 1.) Electrical parts box (TH7) (2) Remove the top panel. (See figure 1.) (3) Disconnect the connector TH7 (red) on the controller circuit board in the electrical parts box.
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OPERATING PROCEDURE PHOTOS 8. Removing the four-way valve Photo 10 (1) Remove the service panel. (See photo 2.) (2) Remove the top panel. (See photo 1.) (3) Remove the front panel. (See photo 1.) (4) Remove the back panel. (See photo 1.) (5) Remove the electrical parts box.
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OPERATING PROCEDURE PHOTOS 12. Removing the motor for compressor (MC) Photo 13 (1) Remove the service panel. (See photo 2.) (2) Remove the top panel. (See photo 1.) (3) Remove the front panel. (See photo 1.) (4) Remove the back panel. (See photo 1.) (5) Remove the electrical parts box.
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PUHZ-RP60VHA2 PUHZ-RP71VHA2 OPERATING PROCEDURE PHOTOS & ILLUSTRATION 1. Removing the service panel and top panel Top panel fixing screws Figure 1 Top panel (1) Remove 3 service panel fixing screws (5 10) and slide the hook on the right downward to remove the service panel.
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OPERATING PROCEDURE PHOTOS 4. Removing the thermistor <Outdoor 2-phase pipe> (TH6) Photo 4 Thermistor (1) Remove the service panel. (See figure 1.) <Outdoor 2-phase pipe> Electrical (2) Remove the top panel. (See figure 1.) (TH6) Controller parts box (3) Disconnect the connectors, TH6 and TH7 (red), on the circuit board controller circuit board in the electrical parts box.
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OPERATING PROCEDURE PHOTOS 7. Removing the solenoid valve coil <Four-way valve> (21S4), Photo 7 linear expansion valve coil (LEV(A), LEV(B)) and solenoid valve coil <Bypass valve> (SV) Linear expansion Linear expansion (1) Remove the service panel. (See figure 1.) valve coil (LEV B) valve coil (LEV A) (2) Remove the top panel.
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OPERATING PROCEDURE PHOTOS 10. Removing the bypass valve Photo 9 (1) Remove the service panel. (See figure 1.) Solenoid valve coil Linear expansion Linear expansion (2) Remove the top panel. (See figure 1.) <Bypass valve> valve coil (LEV B) valve coil (LEV A) (3) Remove the electrical parts box.
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OPERATING PROCEDURE PHOTOS 13. Removing the motor for compressor (MC) Photo 12 (1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Remove 2 front cover panel fixing screws (5 10) and remove the front cover panel. (See photo 3.) (4) Remove 2 back cover panel fixing screws (5 10) and remove the back cover panel.
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PUHZ-RP100VHA2 PUHZ-RP125VHA2 PUHZ-RP140VHA2 OPERATING PROCEDURE PHOTOS & ILLUSTRATION Figure 1 1. Removing the service panel and top panel Top panel fixing screws Top panel (1) Remove 3 service panel fixing screws (5 10) and slide the hook on the right downward to remove the service Service panel panel.
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OPERATING PROCEDURE PHOTOS 4. Removing the thermistor <Outdoor 2-phase pipe> (TH6) Photo 4 Thermistor (1) Remove the service panel. (See figure 1.) <Outdoor 2-phase pipe> Electrical (2) Remove the top panel. (See figure 1.) Controller (TH6) parts box circuit board (3) Disconnect the connectors, TH6 and TH7 (red), on the (C.B.) controller circuit board in the electrical parts box.
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OPERATING PROCEDURE PHOTOS 7. Removing the solenoid valve coil <Four-way valve> (21S4), Photo 7 and linear expansion valve coil (LEV(A), LEV(B)) (1) Remove the service panel. (See figure 1.) Linear expansion (2) Remove the top panel. (See figure 1.) Solenoid valve coil valve coil (LEV A) <Four-way valve>...
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OPERATING PROCEDURE PHOTOS 10. Removing solenoid valve coil <Bypass valve> (SV) and Photo 9 Solenoid valve coil bypass valve <Bypass valve> (1) Remove the service panel. (See figure 1.) fixing screw (2) Remove the top panel. (See figure 1.) (3) Remove 3 right side panel fixing screws (5 10) in the rear of the unit and remove the right side panel.
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OPERATING PROCEDURE PHOTOS 13. Removing the motor for compressor (MC) Photo 12 (1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Remove 2 front cover panel fixing screws (5 10) and remove the front cover panel. (See photo 3.) (4) Remove 2 back cover panel fixing screws (5 10) and Valve bed...
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PUHZ-RP100YHA2 PUHZ-RP125YHA2 PUHZ-RP140YHA2 OPERATING PROCEDURE PHOTOS & ILLUSTRATION Figure 1 1. Removing the service panel and top panel Top panel fixing screws Top panel (1) Remove 3 service panel fixing screws (5 10) and slide the hook on the right downward to remove the service Service panel panel.
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From the previous page. OPERATING PROCEDURE PHOTOS & ILLUSTRATION (6) Remove the terminal cover and disconnect the Photo 4 compressor lead wire. Electrical (7) Remove 2 electrical parts box fixing screws (4 10) and parts box detach the electrical parts box by pulling it upward. The electrical parts box is fixed with 2 hooks on the left and 1 hook on the right.
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PHOTOS OPERATING PROCEDURE Photo 10 5. Removing the thermistor <Outdoor 2-phase pipe> (TH6) Thermistor (1) Remove the service panel. (See figure 1.) Electrical <Outdoor 2-phase pipe> (2) Remove the top panel. (See figure 1.) parts box (TH6) (3) Disconnect the connectors, TH6 and TH7 (red), on the controller circuit board in the electrical parts box.
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OPERATING PROCEDURE PHOTOS Photo 13 8. Removing the solenoid valve coil <Four-way valve> (21S4), and linear expansion valve coil (LEV(A), LEV(B)) (1) Remove the service panel. (See figure 1.) Linear expansion (2) Remove the top panel. (See figure 1.) Solenoid valve coil valve coil (LEV A) <Four-way valve>...
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OPERATING PROCEDURE PHOTOS Photo 15 11. Removing solenoid valve coil <Bypass valve> (SV) and Solenoid valve coil bypass valve <Bypass valve> (1) Remove the service panel. (See figure 1.) fixing screw (2) Remove the top panel. (See figure 1.) (3) Remove 3 right side panel fixing screws (5 10) in the rear of the unit and remove the right side panel.
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OPERATING PROCEDURE PHOTOS 13. Removing the reactors (ACL1, ACL2, ACL3) Electrical parts box Photo 17 (1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Remove the 6 screws, screw 8 and 9 (5 10), that fix the front panel and remove the front panel.
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OPERATING PROCEDURE PHOTOS Photo 20 14. Removing the motor for compressor (MC) (1) Remove the service panel. (See figure 1.) (2) Remove the top panel. (See figure 1.) (3) Remove 2 front cover panel fixing screws (5 10) and remove the front cover panel. (See photo 3.) (4) Remove 2 back cover panel fixing screws (5 10) and Valve bed...
PARTS LIST (non-RoHS compliant) STRUCTURAL PARTS PUHZ-RP35VHA2 PUHZ-RP50VHA2 ty/set Price Recom- Wiring Remarks Part No. Part Name Specification Diagram mended (Drawing No.) PUHZ-RP35VHA2 Symbol Unit Amount PUHZ-RP50VHA2 R01 E10 691 GRILLE R01 E02 668 FRONT PANEL R01 E15 686 BASE ASSY (SU00B229G35) —...
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STRUCTURAL PARTS PUHZ-RP60VHA2 PUHZ-RP71VHA2 Q,ty/set Price Wiring Recom- Remarks Part No. Part Name Specification mended Diagram (Drawing No.) PUHZ-RP60VHA2 Symbol Unit Amount PUHZ-RP71VHA2 (DG12F536H10) — F.ST SCREW (5 10) R01 E01 662 SIDE PANEL (L) T7W E02 691 FAN GRILLE T7W E01 667 FRONT PANEL (BK00C143G82)
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STRUCTURAL PARTS PUHZ-RP100VHA2 PUHZ-RP125VHA2 PUHZ-RP140VHA2 PUHZ-RP100YHA2 PUHZ-RP125YHA2 PUHZ-RP140YHA2 ty/set Price Wiring Recom- Remarks PUHZ-RP Part No. Part Name Specification Diagram mended (Drawing No.) 100, 125, 140 Unit Amount Symbol VHA2 YHA2 (5 10) — F.ST SCREW (DG12F536H10) T7W E02 662 SIDE PANEL (L) T7W E02 691 FAN GRILLE...
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FUNCTIONAL PARTS PUHZ-RP35VHA2 PUHZ-RP50VHA2...
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Part numbers that are circled are not shown in the figure. ty/set Price Wiring Recom- Remarks Specification Part No. Part Name Diagram mended PUHZ-RP35VHA2 (Drawing No.) Symbol Unit Amount PUHZ-RP50VHA2 R01 E40 221 FAN MOTOR R01 E02 115 PROPELLER R01 E04 097 R01 E09 467...
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FUNCTIONAL PARTS PUHZ-RP60VHA2 PUHZ-RP71VHA2...
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Part numbers that are circled are not shown in the figure. ty/set Price Wiring Recom- Remarks Specification Part No. Part Name PUHZ-RP Diagram mended (Drawing No.) Symbol Unit Amount 60/71VHA2 EHDS81B86MS1 R01 E44 221 FAN MOTOR R01 E01 115 PROPELLER R01 E02 097 (BK00B055G21) —...
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FUNCTIONAL PARTS PUHZ-RP100VHA2 PUHZ-RP125VHA2 PUHZ-RP140VHA2...
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Part numbers that are circled are not shown in the figures. ty/set Price Wiring PUHZ-RP Recom- Remarks Part No. Part Name Specification Diagram mended (Drawing No.) Symbol Unit Amount VHA2 MF1,2 R01 E44 221 FAN MOTOR EHDS81B86MS1 R01 E01 115 PROPELLER R01 E02 097 R01 E76 408...
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FUNCTIONAL PARTS PUHZ-RP100YHA2 PUHZ-RP125YHA2 PUHZ-RP140YHA2...
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Part numbers that are circled are not shown in the figures. ty/set Price Wiring PUHZ-RP Recom- Remarks Part No. Part Name Specification Diagram mended (Drawing No.) Symbol Unit Amount YHA2 R01 E44 221 FAN MOTOR MF1,2 EHDS81B86MS1 R01 E01 115 PROPELLER R01 E02 097 ACL1,2,3...
RoHS PARTS LIST FUNCTIONAL PARTS PUHZ-RP35VHA2 PUHZ-RP50VHA2...
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Part numbers that are circled are not shown in the figure. ty/set Price Wiring Recom- Remarks Part No. Part Name Specification Diagram mended PUHZ-RP35VHA2 (Drawing No.) Symbol Unit Amount PUHZ-RP50VHA2 R01 E47 221 FAN MOTOR R01 E07 115 PROPELLER R01 E08 097 R01 E23 467...
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FUNCTIONAL PARTS PUHZ-RP60VHA2 PUHZ-RP71VHA2...
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Part numbers that are circled are not shown in the figure. ty/set Price Wiring Recom- Remarks Part No. Part Name Specification PUHZ-RP Diagram mended (Drawing No.) Symbol Unit Amount 60/71VHA2 EHDS81B86MS1 R01 E44 221 FAN MOTOR R01 E08 115 PROPELLER R01 E09 097 (BK00B055G21) —...
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FUNCTIONAL PARTS PUHZ-RP100VHA2 PUHZ-RP125VHA2 PUHZ-RP140VHA2...
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Part numbers that are circled are not shown in the figures. ty/set Price Wiring PUHZ-RP Recom- Remarks Part No. Part Name Specification Diagram mended (Drawing No.) Symbol Unit Amount VHA2 MF1,2 R01 E44 221 FAN MOTOR EHDS81B86MS1 R01 E08 115 PROPELLER R01 E09 097 R01 E90 408...
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FUNCTIONAL PARTS PUHZ-RP100YHA2 PUHZ-RP125YHA2 PUHZ-RP140YHA2...
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Part numbers that are circled are not shown in the figures. ty/set Price Wiring PUHZ-RP Recom- Remarks Part No. Part Name Specification Diagram mended (Drawing No.) 100 125 Symbol Unit Amount YHA2 MF1,2 R01 E44 221 FAN MOTOR EHDS81B86MS1 R01 E08 115 PROPELLER R01 E09 097 ACL1,2,3...
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STRUCTURAL PARTS PUHZ-RP35VHA2 PUHZ-RP50VHA2 ty/set Price Wiring Recom- Remarks Part No. Part Name Specification mended Diagram (Drawing No.) PUHZ-RP35VHA2 Symbol Unit Amount PUHZ-RP50VHA2 R01 E30 691 GRILLE R01 E09 668 FRONT PANEL R01 E29 686 BASE ASSY (SU00B229G35) — SEPARATOR...
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STRUCTURAL PARTS PUHZ-RP60VHA2 PUHZ-RP71VHA2 Q,ty/set Price Wiring Recom- Remarks Part No. Part Name Specification mended Diagram (Drawing No.) PUHZ-RP60VHA2 Symbol Unit Amount PUHZ-RP71VHA2 — F.ST SCREW (5 10) (DG12F536H10) R01 E16 662 SIDE PANEL (L) T7W E03 691 FAN GRILLE T7W E05 667 FRONT PANEL (BK00C143G82)
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R01 E02 655 HANDLE HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN CCopyright 2006 MITSUBISHI ELECTRIC ENGINEERING CO., LTD. Distributed in Jul. 2006 No.OC374 REVISED EDITION-A PDF 8 New publication, effective Jul. 2006. Distributed in Feb. 2006 No.OC374 PDF 9 Specifications subject to change without notice.