Mechanical ventilation with heat recovery (20 pages)
Summary of Contents for Zehnder Rittling Eversky 500
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Decorative radiators Comfortable indoor ventilation Heating and cooling ceiling Clean air solutions Zehnder Eversky Installation, Service and User Manual always the best climate...
Zehnder Eversky Contents Technical specifications ______________________________________________________________________________________________________ 6 1.1. General dimensions __________________________________________________________________________________________________________ 6 1.2. Specific dimensions of the hot water coil ______________________________________________________________________________________ 7 1.3. Electrical performance data __________________________________________________________________________________________________ 8 1.4. External connections ________________________________________________________________________________________________________ 8 1.5. Air duct connections _________________________________________________________________________________________________________ 8 General information __________________________________________________________________________________________________________ 9 On receipt of the equipment __________________________________________________________________________________________________ 9 3.1.
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Zehnder Eversky Legal regulations All rights reserved. This manual has been compiled with the utmost care. Nevertheless, the publisher accepts no liability for damage caused by missing or incorrect details in this operating manual. We reserve the right at any time and without prior notification to change the content of these instructions in part or as a whole.
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Zehnder Eversky Safety and environmental instructions In accordance with current regulations, the appliance must be installed and maintained exclusively by qualified technical personnel authorised for this type of appliance and work. Use the necessary Personal Protective Equipment to avoid damage related to electrical, mechanical (injuries from contact with metal sheets, sharp edges, etc.), acoustic risks, etc.
Zehnder Eversky 1.2. Specific dimensions of the hot water coil Hot water coil Hot water coil Configuration Input/output on top (24 mm through-hole diameter) Configuration Side input/outputs (24 mm through-hole diameter) Hydraulic connections G 3/8" Male with flat seal surface. Internal piping and seals not provided.
Zehnder Eversky 1.3. Electrical performance data Premium BE Premium BC Infinite BE Infinite BC Model Fan power Protection Thermal pro- Power Supply Protection Supply Protection Supply Protection temp. index / class tection * voltage current voltage current voltage current (°C / °C) (V/Ph/Hz) (V/Ph/Hz) (V/Ph/Hz)
Zehnder Eversky 2. General information Zehnder Eversky is a range of decentralised dual-flow ventilation units offering very high energy and acoustic performance, including CO₂ regulation as standard. Installed directly in the room or space to be treated, it eliminates the need for a complex and costly air distribution network.
Zehnder Eversky 6. Identification and labelling Zehnder Eversky ventilation units are identified by a label affixed directly to a side panel. Nameplate label Number Description Unit size 500/700/900/1100 PREMIUM: Unit fitted with heating coil Type of control and thermal equipment INFINITE: Unit equipped with electric preheating coil (de-icing) + heating coil BE: Electric heating coil...
Zehnder Eversky 7. Composition 7.1. General composition The Zehnder Eversky ventilation unit consists of the following main components: Detail of the composition of the ventilation unit seen from below...
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Zehnder Eversky Number Abbreviation Components Variable speed fan motor and EC motor: Fresh air supply fan Variable speed fan motor and EC motor: Return air fan Static plate heat recovery unit with extractable condensate tray Modulating bypass with motorised damper BE+THS Electric supply air heating coil + safety thermostat (PREMIUM BE - INFINITE BE) BC + THA...
Zehnder Eversky 7.2. Electrical board INS1 TRAFO INS2 INS3 Front view of the electrical board with the electronic controller Number Components Fan supply terminal block + condensate pump Safety connection terminal block Common terminal block GDO Common terminal block AGND (30) Common terminal block G (1) →...
Zehnder Eversky 8. Installation 8.1. Handling in an upright position It is recommended that the units be handled on their transport brackets (1) and removed at the last moment, as close as possible to the installation site. If the equipment is handled by a forklift truck, care should be taken to ensure that it supports the supporting structure.
Zehnder Eversky 8.4. Core drilling of the wall or ceiling If the fresh air inlet and/or exhaust air outlet has to pass through a wall, a sufficiently large opening must be provided according to the recommendations in the following table: EVERSKY A min.
Zehnder Eversky 8.5. Installation and fixing on the ceiling The Zehnder Eversky ventilation unit is designed to be installed exclusively indoors, on the ceiling (with or without a false ceiling). Install the fan unit in such a way that weather or ambient temperature cannot damage the internal parts of the equipment during installation and future use.
Zehnder Eversky 8.5.1. Fixing the bracket to the ceiling Example of a Zehnder Eversky unit with duct connection on the rear side and leaning against the wall. Stage Description Remove the top panel support from the unit by unscrewing the 4 fixing screws. Note: The position of the factory-fitted bracket corresponds to the clamping position when the unit is mounted on the wall.
Zehnder Eversky 8.5.2. Fitting the unit to the bracket Stage Description Place the unit in horizontal position (doors underneath and supply air grille in front) and remove its transport brackets. Raise the control unit and bring it to its final position approximately 80 mm from the ceiling and 80 mm from the wall.
Zehnder Eversky 8.5.3. Installation of the unit on a false ceiling The unit can be semi-recessed in a false ceiling (installation (A)) up to 10 mm above the supply grille frame. (A) Mounting in contact with the ceiling (B) Offset ceiling mounting The unit can also be offset from the ceiling (installation (B)).
Zehnder Eversky 8.7. Air duct connections Stage Description Loosen the "F" screws and remove the connections Turn over the connections Insert the connections into the ducts Tighten the "F" screws The modularity of the connections allows them to be positioned on any side (see diagram below)
Zehnder Eversky 8.8. Connecting the power supply Provide electrical protection devices (circuit breaker, differential) upstream of the power supply cable to the ventilation unit. The characteristics necessary for the dimensioning of the power supply (cable cross-section, protections, etc.) are listed in chapter I.3 Electrical characteristics).
Zehnder Eversky 9. Electrical connection of external devices The EASY control embedded in the Zehnder Eversky provides the user with specific inputs and outputs to detect or force the operation of the unit, or to control remote devices. 9.1. Alarm output (DO5 ) - 24 Vac to be relayed Factory setting = NO output Output at rest (Open): no active alarm or presence of class C alarm (warning).
Zehnder Eversky 9.3. V3V hot output (AO1 - 0-10V) Only for Zehnder Eversky PREMIUM BC or INFINITE BC. The operation of analogue output AO1 is associated with the operation of the digital output DO3. The signal of the analogue output AO1 is 0-10V. It reflects the heating requirement calculated by the controller of the unit according to the programmed temperature setpoint and the actual temperature measurement via a PI (proportional/ integral) control loop: Status of the DO3 and AO1 outputs based on the calculated heating requirement...
Zehnder Eversky Hydraulic connection Electrical connection The axis of the 3-way valve must not be oriented upside down Respect the direction of the AB B valve axis 1 = black wire 3-way valve 2 = red wire (Hot water coil 3 = white wire only) Respect the...
Zehnder Eversky 9.6. External shut-down input (DI5)) The external forced shut-down command is used to force the unit to shut down. It has priority if the Zehnder Eversky unit is: at low speed (1/2) by time programming ■ At high speed (1/1) by time programming ■...
Zehnder Eversky 9.9. TCP-IP communication (MODBUS TCP / BACnet IP / Webserver) (TCP/IP port) Use of MODBUS TCP or BACnet IP protocols requires the use of an Ethernet cable with an RJ45 type connector. The connector plugs directly into the TCP-IP port at the bottom right of the controller. Ext.
Zehnder Eversky 9.10.2. E3-DSP-CLD As standard, the Zehnder Eversky control unit is delivered with a mobile wired local HMI housed inside the control compartment with a 10 m cable. This HMI is directly connected to the electronic controller at the "Ext. Disp. ” port. This cable can be extended to a maximum of 100 m.
Zehnder Eversky 10.2.2. Composition of the condensate pump kit Number Description Pump Electrical cable with lockable connector Mounting bracket Anti-siphoning device Fixing screws (x2) Transparent PVC pipe (5 m in length, to be cut) Clamp 10.2.3. Operating principle The pump operates independently as soon as the central ventilation unit is switched on. It is equipped with a level controller that automatically switches the pump on and off depending on the level of condensate in the tank.
Zehnder Eversky 10.2.4. Maintenance The condensate pump needs to be cleaned regularly with bleach to maintain the correct operation of the internal valves and the level detection device. The maintenance frequency should be adapted to the environment in which the ventilation unit operates.
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Zehnder Eversky Stage Description Position the pump on the bracket and insert the pump suction connection into the elbow sleeve. Install the clear PVC tube supplied in the kit on the pump's discharge connection. Pull the clear PVC pipe to the desired discharge point, taking care not to bend or pinch it.
Zehnder Eversky 10.2.7. Installation of the lifting pump If the end of the discharge tube is below the level of the lifting pump, there is a risk of siphoning from the pump, which may lead to failure through repeated dry running. To avoid this, it is therefore necessary to install the anti-siphoning device supplied in the condensate pump kit.
Zehnder Eversky 11. GENERAL OPERATION The Zehnder Eversky decentralised dual flow ventilation unit includes the following features as standard: Management of the CO₂ content of the ambient air: ■ The control system continuously adjusts the speed of the supply and exhaust fans to maintain the CO₂ level in the room or space at a level compatible with comfort and hygiene requirements.
Zehnder Eversky 11.2. Stop sequence The control unit shuts down according to the following procedure: Deactivation of the alarm management function ■ Shut-down of the electric heater (PREMIUM BE or INFINITE BE versions). ■ Shut-down of the fans after a certain period, which is individually defined for each fan: ■...
Zehnder Eversky 14. Setting the parameters of the controller and functions 14.1. Access level selection In order to avoid any accidental handling that could lead to a breakdown or poorly controlled operation of the central ventilation unit, access to the different functions and control features is managed by access levels. Level Code User...
Zehnder Eversky 14.4. Setting the time programmes The operating principle of the Zehnder Eversky unit is to continuously adjust the airflow rate according to the CO₂ level measured in the room to be ventilated by acting on the speed of the fans in order to always optimise comfort and energy consumption.
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Zehnder Eversky Recommended settings: Night cooling Normal speed Low speed hh:mm 00:00 06:00 12:00 18:00 24:00 Night cooling period Druration 07:00 Period of occupancy of the building 08:30 19:00 In the diagram above, the crosses (x) indicate the time range during which the function should not be active. The night cooling time slot must start after 00:00 and end before 12:00.
Zehnder Eversky 14.5. Ventilation setpoint adjustment and CO₂ management The principle of CO₂ regulation is to control the speed of the fans (and therefore the airflow) according to the level of CO₂ in the air in the room. The higher the CO₂ level, and therefore the higher the occupancy rate, the faster the fans turn, and therefore the higher the airflow (air change).
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Zehnder Eversky Removal of residual moisture from the room ■ Correct operation of supply and extract air fans control of their operation. ■ Minimum access level: Service Access path to the CO₂ threshold settings: Manual / Auto Ctrl CO2 / VOC Ctrl CO2 / VOC active: Settings Fire function...
Zehnder Eversky 14.6. Setting the temperature setpoints The Zehnder Eversky unit offers 4 temperature management modes as standard: Constant supply air temperature ■ Variable supply air temperature (supply air law depending on outdoor temperature) ■ Constant return air temperature ■ Variable return air temperature (return air law depending on the outdoor temperature) ■...
Zehnder Eversky Minimum access level°: Service Access path to the parameters : Manual / Auto Ctrl pumps Night cooling Settings Night cooling active: Configuration Relaunch Outdoor activation temp: Access rights CTRL CO2/VOC ºC Setpoint offset Night cooling 14.8. Setting the fire function This function is not set up for the French market and its implementation must be validated by a supervisory office.
Zehnder Eversky 14.9. MODBUS RTU communication (RS485) Communication via MODBUS RTU protocol is available as standard. Its implementation must meet the following requirements: A maximum of 47 dampers can be read in a single message ■ The master controller must wait a minimum of 3.5 characters (4 ms at 9600 baud) between two messages ■...
Zehnder Eversky 14.11. MODBUS TCP communication The MODBUS TCP protocol is enabled by default. It is automatically disabled when IP BACnet is enabled, and vice versa. At least one of these two protocols is therefore always active. In MODBUS TCP, the port number is always 502 (not adjustable) and the device ID is 1 by default. DHCP is enabled by default.
Zehnder Eversky 15. Backup / Restore Settings 15.1. User settings This function is particularly useful when the commissioning and adjustment of the machine is completed and it is desired to save all the user parameters so that they can be recalled at a later date, for example in the event of an accidental change in the parameters that causes a malfunction of the unit.
Zehnder Eversky 16. Troubleshooting - Maintenance 16.1. Supply air filter pressure switch (fresh air) DEPFS 16.1.1. Setting the tare The condition of the supply air filters (fresh air) is continuously monitored by an air pressure switch which informs the controller of the pressure drop. When the filter pressure drop exceeds the pressure switch setting, the controller informs the user by means of a warning.
Zehnder Eversky 16.2. DEPS and DEPR fan runback pressure switches The operation of the supply and extractor fans is continuously monitored by two air pressure switches which inform the controller whether or not there is sufficient air pressure. 16.2.1. Setting the tare The nominal setting of the fan runback pressure switches is 25 Pa.
Zehnder Eversky 16.2.3. Pressure switch In the event of replacement or removal of the component, the air connection must be respected during re-installation as described in the table below: The operation of the fresh air and return air fans is controlled by air pressure switches that inform the control unit of the correct operation of the fans.
Zehnder Eversky 16.3. PT1000 temperature sensors The temperature sensors are of type PT1000. The location of each temperature sensor is shown in Chapter VII.1 General composition. The curve below shows the typical resistance of the sensing element as a function of its temperature. T (°C) R (Ohms) 1194...
Zehnder Eversky 17. CO₂ concentration sensor The CO₂ sensor is sited in the air extraction circuit (see chapter VII.1 General composition) and must not be moved. It EVERSKY ™ informs the controller of the CO₂ concentration in the room,which then adjusts the fan speed accordingly. The CO₂...
Zehnder Eversky 17.1. Electric heating coil (BE) 1100 Rated voltage ~1 - 230 Vac – 50 Hz Rated current 4,3 A 5,4 A (1) Heating element (2) Safety thermostat THS (3) Reset button Rated power 1000 W 1250 W (4) Thermostat bulb (5) SSR Solid State Relay 17.2.
Zehnder Eversky 17.3.3. Manual reset When the thermostat has tripped due to overheating detection, it must be manually reset it by pressing the white button after removing the protective cap. Until the reset has been performed, the fan unit will not be able to restart and the alarm (23) "electric battery overheating"...
Zehnder Eversky 20. Periodic maintenance 20.1. General information The maintenance and decommissioning of the installations must be carried out under conditions that ensure compliance with the applicable regulatory environmental requirements. Maintenance must be carried out at least once a year or as required by applicable regulations (fire safety, etc.).
Zehnder Eversky 21. Troubleshooting First of all, check that the electrical connectors and terminal blocks are correctly connected and tightened and that this operation has not been omitted during the start-up phase of the equipment. Also check the tightness of the screw connectors.
Zehnder Eversky 21.3. Alarm actions In addition to its class, each alarm is defined by an action. The action of an alarm defines the behaviour of the machine when the corresponding alarm occurs. There are several actions: Action Description Used as a warning. When the alarm appears, the machine continues to operate as if nothing has happened.
Zehnder Eversky 21.7. List and meaning of alarms Causes Display Class Time Threshold Action Conditions (There may be several causes) Fan motor for supply (blowing)°: - Faulty - Control signal 0-10 V inverted - Faulty electrical wiring/connection Fan control pressure switch: - Faulty - Poor electrical connection The contact of the...
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Zehnder Eversky Causes Display Class Time Threshold Action Conditions (There may be several causes) Return fan motorextractor hood (extraction)°: - Faulty - Control signal 0-10 V inverted - Faulty electrical wiring/connection Fan control pressure switch: - Faulty - Poor electrical connection The contact of the - Poor air connection runback pressure switch...
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Zehnder Eversky 21.7. List and meaning of alarms Causes Display Class Time Threshold Action Conditions (There may be several causes) The DI2 input must be in the closed state "Fer" if there is no fault, in the open state "Ouv" if there is a fault.
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Zehnder Eversky Causes Display Class Time Threshold Action Conditions (There may be several causes) Power failure while the electric battery was active. The THS / THSD overheating safety Low speed or normal speed setpoints thermostat of the heating too low (30% minimum). and/or de-icing electric coil (type NC normally The supply air fan stopped...
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Zehnder Eversky 21.7. List and meaning of alarms Causes Display Class Time Threshold Action Conditions (There may be several causes) Some functions have 36 to In the Manual/Auto menu, everything ... in Manual mode Doesn’t stop been switched to manual must be in Auto.
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Zehnder Eversky Causes Display Class Time Threshold Action Conditions (There may be several causes) The DO4 output for controlling the cooling coil pump is in manual mode. P1-cold in manual In the Manual/Auto menu, P1-Cold must Doesn’t stop mode be in Auto. The alarm is self- acknowledged when the output returns to...
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Zehnder Eversky 21.7. List and meaning of alarms Causes Display Class Time Threshold Action Conditions (There may be several causes) Analogue input UAI4 has The CO₂ sensor is defective (short- detected an implausible circuited or open circuit). CO₂ sensor error Doesn’t stop signal (open circuit or The CO₂...
Zehnder Eversky 21.8. Acknowledgement procedure for a class A or B alarm Class A or B alarms need to be manually acknowledged via the HMI to return the fan unit to normal operation. The procedure for manually acknowledging an alarm (Class A or B) is to register the alarm via the Active Alarms menu by selecting the "log"...
Zehnder Eversky 21.11. Alarm history The alarm history is a menu that provides access to all of the last 48 recorded alarms. Minimum access level: User Operating mode Operating mode Temperature control Current configuration Ventilation control Alarm history Time settings Inputs / Outputs Includes : Date and time of onset or change of status...
Zehnder Eversky 25. Variable exchange tables The Modbus addresses shown in the tables use the generic Modbus standard. There is no address offset to be expected, the 1st existing variable is addressed at value 0 (not 1). Scaling factor = 10 means that the value read must be divided by 10 to be converted into a real value. Example: if the value read in the variable supply temperature is 230, this means that the temperature value is 230 / 10 = 23.0°C.
Zehnder Eversky 26. Commissioning report Site Address Date ... /... /..Technician / Company Reference of the equipment Manufacturing number Ventilation setting Setpoint Setpoint Setpoint Setpoint Normal speed Low speed High CO₂ Low CO₂ ....% ....% ....ppm ....
Mâcon Loché, on 29 August 2022 Ref: EU EU-Declaration of conformity We declare under our sole responsibility that the products ECOVOR™ - ECOBLUE™ – ECONIZER™- NOE™ - NOE LOBBY™ ■ MINIMAX™ - MINIBLUE™ - MINIBLUE LOBBY™ - MAXIPLUS™ - CITYCOOL™ ■...
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Furthermore, for the products COMBIBOX CONCEPT™ - CMH - CARMA™ - EXAECO™ - EVENTYS™ - FREETIME™ - NEOTIME™ - HEXAMOTION™ - SILVERTOP™ - THERMOVER™ - EVERKIT™ (Dual flow unit section) the following standards and specifications were applied: EN 1886: 2008 - Ventilation for buildings. Air handling units. ■...
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