SERVICE MANUAL COMPACT COMPONENT SYSTEM MB433 2005 EX-D5 Area suffix J ---------------------------- U.S.A. C ------------------------- Canada SP-EXD1 CA-EXD5 SP-EXD1 Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade) TABLE OF CONTENTS PRECAUTION............... . . 1-3 SPECIFIC SERVICE INSTRUCTIONS .
Page 2
SPECIFICATION General Power source AC 120 V , 60 Hz Power consumption 25 W (in operation) 1.0 W (on standby) Weight 3.0 kg (6.7 lbs) External dimensions (W × H × D) 150 mm × 152 mm × 246 mm (5-15/16 in. × 6 in. × 9-11/16 in.) DVD player Playable discs DVD VIDEO, DVD AUDIO, VCD,SVCD, CD, CD-R/RW (CD, VCD,MP3, WMA, JPEG format),DVD-R/-RW (video format)
SECTION 1 PRECAUTION Safety Precautions (1) This design of this product contains special hardware and voltmeter. many circuits and components specially for safety purpos- Move the resistor connection to each exposed metal es. For continued protection, no changes should be made part, particularly any exposed metal part having a return to the original design unless authorized in writing by the path to the chassis, and measure the AC voltage across...
Page 4
Preventing static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 1.5.1 Grounding to prevent damage by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products.
SECTION 3 DISASSEMBLY Main body section 3.1.1 Removing the side panel L and side panel R (See Figs.1 to 4) (1) From the back side of the main body, remove the four screws A attaching the side panels L/R. (See Fig.1.) Side panel R (2) From the bottom side of the main body, remove the four screws B attaching the side panels L/R.
Page 7
3.1.2 Removing the top panel assembly (See Figs.5 to 6) • Remove the side panels L/R. (1) From the front side of the main body, pull out the volume Volume knob assembly Top panel assembly knob assembly in the direction of the arrow. (See Fig.5.) (2) Remove the two screws C and remove the volume orna- CN427 ment.
Page 8
3.1.3 Removing the front panel assembly (See Figs.7 to 9) • Remove the side panels L/R and top panel assembly. (1) From the bottom side of the main body, remove the two Micom board screws H attaching the front panel assembly. (See Fig.7.) Front panel assembly CN426 Earth wire...
Page 9
3.1.4 Removing the tuner (See Figs.10 and 11) • Remove the side panels L/R and top panel assembly. (1) From the back side of the main body, remove the two screws K attaching the tuner to the rear panel. (See Tuner Fig.10.) (2) Disconnect the card wire from the connector...
Page 10
3.1.5 Removing the rear panel (See Fig.12) • Remove the side panels L/R and top panel assembly. (1) From the back side of the main body, remove the ten Earth wire screws M and screw N attaching the rear panel. (2) From the top side of the main body, disconnect the earth wire from the rear panel in the direction of the arrow.
Page 11
3.1.6 Removing the switching power supply (See Figs.13 and 14) • Remove the side panels L/R, top panel assembly and rear panel. Regulator board (1) From the top side of the main body, disconnect the wire from the connector CN200 on the regulator board.
Page 12
3.1.7 Removing the digital amplifier board assembly (See Figs.15 and 16) • Remove the side panels L/R, top panel assembly, rear panel and switching power supply. Digital amplifier board assembly (1) From the top side of the main body, remove the screw P at- taching the digital amplifier board assembly.
Page 13
3.1.8 Removing the digital amplifier board (See Figs.17 to 22) • Remove the side panels L/R, top panel assembly, rear panel, switching power supply and digital amplifier board assembly. Heat sink (1) From the forward side of the digital amplifier board assem- bly, remove the screw Q.
Page 14
3.1.9 Removing the micom board (See Fig.23) • Remove the side panels L/R, top panel assembly and rear panel. Micom board (1) From the right side of the main body, remove the screw S Earth wire CN426 attaching the micom board. CN424 CN501 CN421...
Page 15
3.1.10 Removing the regulator board (See Fig.24) • Remove the side panels L/R, top panel assembly, tuner, rear panel, switching power supply, digital amplifier board assem- Video board bly and micom board. (1) From the top side of the main body, disconnect the card wires from the connectors (CN208, CN210) on the regula- Regulator board tor board.
Page 16
3.1.13 Removing the DVD mechanism assembly (See Figs.25 to 28) • Remove the side panels L/R, top panel assembly, front panel assembly, tuner, rear panel, switching power supply, digital Metal chassis amplifier board assembly, micom board and regulator board. (1) From the right side of the main body, remove the screw W attaching the metal chassis.
Page 17
3.1.14 Removing the switch board (See Fig.29) • Remove the side panels L/R and top panel assembly. From the inside of the top panel assembly, remove the three Top panel assembly screws Z and take out the switch board. Switch board Fig.29 3.1.15 Removing the front board (See Fig.30)
Page 18
DVD mechanism section • Remove the DVD mechanism assembly from the main body. (See "Removing the DVD mechanism assembly".) 3.2.1 Removing the clamper base (See Fig.1) (1) From the top side of the DVD mechanism assembly, re- move the two screws A attaching the clamper base. Clamper base (2) Lift the clamper base in an upward direction to remove it from the projections a of the DVD mechanism assembly.
Page 19
3.2.3 Removing the traverse mechanism assembly (See Figs.3) (1) From the bottom side of the DVD mechanism assembly, re- move the four screws C attaching the traverse mechanism DVD mechanism assembly assembly. (2) Take out the traverse mechanism assembly with the DVD DVD module board module board.
Page 20
3.2.5 Removing the pickup (See Figs.4,6 to 8) • Remove the traverse mechanism assembly. (1) From the side of the traverse mechanism assembly, solder the short land sections d on the pickup. (See Fig.4.) (2) Release the lock of the connector on the pickup in the di- rection of the arrow and disconnect the card wire.
Page 21
3.2.6 Attaching the pickup (See Figs.4,6 to 9) • See "3.2.5 Removing the pickup". (1) Attach the shaft, SW actuator and lead spring to the pickup. Pickup (See Fig.8.) (2) Align the pickup to the section n of the traverse mechanism assembly first and set the both ends of the shaft of the pick- up in the sections (k, m) of the traverse mechanism assem- bly.
Page 22
3.2.7 Removing the feed motor (See Figs.10 to 12) • Remove the traverse mechanism assembly. (1) From the top side of the traverse mechanism assembly, re- Feed gear M Lead screw move the screw G attaching the plate and thrust spring. Feed motor (See Fig.10.) Feed gear E...
Page 23
3.2.9 Removing the switch board (See Fig.14.) (1) From the bottom side of the DVD mechanism assembly, re- move the screw L attaching the switch board. Switch board (2) Disconnect the card wire from the connector on the switch board. (3) Remove the wires from the soldered section u on the Card wire switch board.
SECTION 4 ADJUSTMENT Service mode 4.1.1 Confirming contents (1) Tuner AM switch to 9kHz-step (2) Tuner AM switch to 10kHz-step (3) Cold start (4) Tray lock (5) DVD test mode (6) DVD initialize 4.1.2 Confirming methods 1. Tuner AM switch to 9kHz-step 3.
Page 25
5. DVD test mode 6. DVD initialize In to the DVD test mode. DVD module initialized. Test mode contents is refer to module specification. LCD segment is light on at initialize command. DVD test mode is canceled by POWER OFF and except source DVD.
Page 26
5. DVD check mode DVD test mode Press the [MENU] key twice on the remote controller . FL indication " CHECK " START PLAYBACK Press the [1] key on FL indication the remote controller . " PLAYBACK " (After 2 seconds) Perform SEARCH TNO+1 Press the [2] key on FL indication...
Page 27
(After 2 seconds) Perform monitor output. Press the [0] key on FL indication FL indication the remote controller . "MONITOR" "xxxxyyyy" Initialize EEPROM (MECHA) Press the [+10] key on FL indication the remote controller . "INIT" Start PLAYING and obtain LASER CURRENT and JITTER value.
Page 28
Indicating check for FL display 4.2.1 FL display (DVD function) Function FL display Note 2 OPEN O P E N Under tray OPEN operation, and OPEN state. Other source The last source is displayed. 3 CLOSE C L O S E Under tray CLOSE operation.
Page 29
Function FL display Note REPEAT GROUP display of Current condition REPEAT TRACK display of Current condition PROGRAM (NO ENTRY) PROGRAM (STOP) PROGRAM (PLAY) RANDOM (STOP) RANDOM (SEARCH) RANDOM (PLAY/PAUSE) RESUME DOWNMIX PROHIBITED WATER MARK 9 DVD VIDEO STOP UNDER FL DISPLAY MODE PLAY (TITLE/MENU) UNDER FL DISPLAY MODE PLAY...
Page 30
Function FL display Note 10 VCD (SVCD) STOP Total time is displayed. After 4 seconds EACH-displays. SELECT (PBC DISC) PLAY (PBC DISC) SEARCH (PBC DISC) PLAY (NORMAL) SEARCH (NORMAL) +10 KEY INPUT Blink display ( ON : 0.5s / OFF : 0.5s ) PROGRAM (NO ENTRY) PROGRAM (STOP) PROGRAM (PLAY)
Page 31
Function FL display Note 12 MP3 The light is always switched on at the time of MP3. STOP PLAY UNDER FL DISPLAY MODE SEARCH +10 KEY INPUT Blink display ( ON : 0.5s / OFF : 0.5s ) UNDER FL DISPLAY MODE GROUP+10 KEY INPUT Blink display ( ON : 0.5s / OFF : 0.5s ) UNDER FL DISPLAY MODE...
Page 32
Function FL display Note JPEG Under a display +10 KEY INPUT Blink display ( ON : 0.5s / OFF : 0.5s ) GROUP+10 KEY INPUT Blink display ( ON : 0.5s / OFF : 0.5s ) MPEG4 STOP PLAY UNDER FL DISPLAY MODE SEARCH +10 KEY INPUT Blink display ( ON : 0.5s / OFF : 0.5s )
Page 33
4.2.2 FL display (Except DVD) Function FL display Note SOURCE About fine contents, it is based on DVD specification. After displaying for 2 seconds, it shifts to the following displays. After displaying for 2 seconds, it shifts to the following displays. It displays only at the time of a PRESET call.
Page 34
Function FL display Note PTY SELECTION PRESS SHIFT+ON SCREEN (PTY SEARCH) SELECT and PTY will display alternatively for 500msec each. PRESS PTY SELECT+/- TO SELECT PTY CODE. THE SELECTED PTY CODE WILL BLINK (0.5sec ON/OFF). PRESS SHIFT+ON SCREEN (PTY SEARCH) to begin search.
SECTION 5 TROUBLESHOOTING This service manual does not describe TROUBLESHOOTING. (No.MB433)1-35...
Page 36
Victor Company of Japan, Limited AV & MULTIMEDIA COMPANY AUDIO/VIDEO SYSTEMS CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan (No.MB433) Printed in Japan...
Page 37
PARTS LIST [ EX-D5 ] * All printed circuit boards and its assemblies are not available as service parts. Area suffix J ----------------------------- U.S.A. C -------------------------- Canada - Contents - Exploded view of general assembly and parts list (Block No.M1) Speaker assembly and parts list(Front speaker) (Block No.M2)
Page 38
Exploded view of general assembly and parts list Block No. Switch board FL board Front board Headphone board LED board...
Page 39
25 37 Digital amp. board SW power supply board Transmitter board oard Regulator board Micom board Video board...
Page 40
General Assembly Block No. [M][1][M][M] Symbol No. Part No. Part Name Description Local GV30712-001A FRONT PANEL ASSY GV30679-002A FR.ALUMI PLATE GV20339-002A CD DOOR GV40594-001A DOOR BRACKET (x2) E69897-002 CUSHION (x2) GV40313-002A FELT SPACER (x2) QYSDSF2608ZA TAP SCREW M2.6 x 8mm(x2) GV40576-001A CD DOOR SPRING QYSDSF2608ZA...
Page 41
Symbol No. Part No. Part Name Description Local QYSDSF2606ZA TAP SCREW M2.6 x 6mm(x2) GV10245-001A SIDE PANEL L GV10246-001A SIDE PANEL R GV30681-001A CD FITTING GV40313-002A FELT SPACER (x2) QYSSST3008ZA TAP SCREW M3 x 8mm(x2) QYSBSGY3008EA TAP SCREW M3 x 8mm QYSBSG3008EA TAP SCREW M3 x 8mm(x4)
Page 43
DVD mechanism assembly and parts list Block No. Grease FTU-JZ1-12M =JVG-31N =CFD-4007ZY2 =PG-641 =1401C < Back side > < Back side > 63.3mm 0.1mm DVD module board 10.5mm 0.1mm The parts without symbol number are not service.
Page 44
DVD mechanism Block No. [M][J][M][M] Symbol No. Part No. Part Name Description Local LV21814-001A MECHA BASE LE20731-002A SPINDLE BASE QYSDST2605MA TAP SCREW M2.6 x 5mm(x2) LE40931-001A SHAFT LE40995-001A BAR SPRING QYSPSTU2080MA TAP SCREW M2 x 8mm LE20730-002A FEED HOLDER QAR0165-001 FEED MOTOR LV41510-201A...
Page 45
DVD loading base assembly and parts list Block No. FMU-MZ1-11M Grease JVS-1003 JVG-450 < Back side > Backside DVD loading switch board The parts without symbol number are not service.
Page 46
DVD loading base Block No. [M][N][M][M] Symbol No. Part No. Part Name Description Local LV11065-002A LOADER SUB ASSY E407140-001SS C.D ROLLER E407149-001SS RUBBER TUBE LV10979-002A TRAY LV35499-001A SHAFT GUIDE LV44022-001A SHAFT QYSSSF2008ZA TAP SCREW M2 x 8mm QYSDSF2008ZA TAP SCREW M2 x 8mm(x2) LV41741-004A SPECIAL SCREW...
Page 47
Electrical parts list Main board Symbol No. Part No. Part Name Description Local Block No. [0][1] D2010 MTZJ11C-T2 Z DIODE Symbol No. Part No. Part Name Description Local D2011 1N4003S-T5 SI DIODE D2015 MTZJ5.6A-T2 Z DIODE D2016 MTZJ5.6C-T2 Z DIODE IC111 NJM4580M-X...
Page 48
Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local C1213 NCB30JK-105X C CAPACITOR 1uF 6.3V K C3011 NCB31CK-104X C CAPACITOR 0.1uF 16V K C1214 NCB31EK-104X C CAPACITOR 0.1uF 25V K C3012 QFVF1HJ-334Z MF CAPACITOR 0.33uF 50V J...
Page 49
Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local C5814 QETN1EM-476Z E CAPACITOR 47uF 25V M R1138 NRSA63J-223X MG RESISTOR 22kΩ 1/16W J C5815 NCB31HK-222X C CAPACITOR 2200pF 50V K R1142 NRSA02J-101X MG RESISTOR 100Ω...
Page 50
Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local R3008 NRSA63J-681X MG RESISTOR 680Ω 1/16W J R4080 NRSA63J-222X MG RESISTOR 2.2kΩ 1/16W J R3009 NRSA63J-681X MG RESISTOR 680Ω 1/16W J R4102 NRSA63J-103X MG RESISTOR 10kΩ...
Page 51
Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local R5821 NRSA63J-181X MG RESISTOR 180Ω 1/16W J CN425 QGB1214J1-12S CONNECTOR B-B (1-12) R5822 NRSA63J-332X MG RESISTOR 3.3kΩ 1/16W J CN426 QGF1205C1-18 CONNECTOR FFC/FPC (1-18) R5823 NRSA63J-102X...
Page 52
Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local C6160 QETN1HM-105Z E CAPACITOR 1uF 50V M C6171 NCF21CZ-105X C CAPACITOR 1uF 16V Z 382T4.0A FUSE C6172 QEKC0JM-107Z E CAPACITOR 100uF 6.3V M INLET NC-133LH1 AC INLET...
Page 53
Symbol No. Part No. Part Name Description Local Symbol No. Part No. Part Name Description Local C317 NCB31CK-104X C CAPACITOR 0.1uF 16V K R120 NRSA63J-0R0X MG RESISTOR 0Ω 1/16W J C318 NCB31CK-104X C CAPACITOR 0.1uF 16V K R122 NRSA63J-0R0X MG RESISTOR 0Ω...
Page 54
Symbol No. Part No. Part Name Description Local R457 NRSA63J-0R0X MG RESISTOR 0Ω 1/16W J R458 NRSA63J-102X MG RESISTOR 1kΩ 1/16W J R501 NRSA63J-471X MG RESISTOR 470Ω 1/16W J R502 NRSA63J-471X MG RESISTOR 470Ω 1/16W J R503 NRSA63J-101X MG RESISTOR 100Ω...
Page 56
Packing materials and accessories parts list Block No. No additional / supplemental order of WARRANTY CARDs are available EX-D5_J EX-D5_C A1,A3,A5, A1,A3,A5, A6,A7,A8, A6,A7,A8, A9,A13,A14 A9,A13,A15 3-20...
Page 57
Packing and Accessories Block No. [M][3][M][M] Symbol No. Part No. Part Name Description Local GVT0144-002A INST BOOK ENG FRE GVT0144-001A INST BOOK QAL0014-002 AM LOOP ANT QAL0457-001 ANT.WIRE RM-SEEXD5A REMOCON UNIT ------------ BATTERY (x2) YU20333 SAFETY INST. QMPE180-183-JN POWER CORD(US/CA) 1.83m BLACK ...
Page 58
SCHEMATIC DIAGRAMS COMPACT COMPONENT SYSTEM EX-D5 CD-ROM No.SML200507 Area suffix J ---------------------------- U.S.A. C ------------------------- Canada (SP-EXD1) (CA-EXD5) (SP-EXD1) Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade) Contents Block diagram Standard schematic diagrams...
Page 59
In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety.
Page 89
Victor Company of Japan, Limited AV & MULTIMEDIA COMPANY AUDIO/VIDEO SYSTEMS CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan Printed in Japan (No.MB433SCH)