Distributed i/o digital electronic module, dc24v/0.5a 6es7132-4bf00-0aa0 (14 pages)
Summary of Contents for Siemens SIMATIC ET 200S
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Preface SIMATIC Distributed I/O System ET 200S ______________ Description Brief instructions on ______________ commissioning ET 200S SIMATIC ______________ Application planning Distributed I/O System ______________ ET 200S Installing ______________ Wiring and assembly Operating Instructions ______________ Commissioning ______________ Functions General technical ______________ specifications ______________ Order numbers...
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Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Preface Purpose of the operating instructions The information in these operating instructions is intended to enable you to operate the ET 200S Distributed I/O System: ● on the PROFIBUS DP as DP Slave ● as a PROFINET IO device on PROFINET Required level of knowledge To understand these operating instructions, you should have general experience in the field of automation engineering.
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Safety Motor Starters and Fail-Safe Frequency Converters (http://support.automation.siemens.com/WW/view/en/18687280/133000) PROFINET System Description (http://support.automation.siemens.com/WW/view/en/19292127) From PROFIBUS DP to PROFINET IO (http://support.automation.siemens.com/WW/view/en/19289930) ET 200S IM151-7 CPU Interface Module (http://support.automation.siemens.com/WW/view/en/12714722) and Operation List ET 200S 1 SI Serial Interface Modules (http://support.automation.siemens.com/WW/view/en/9260793) Weighing Technology for the ET 200S SIWAREX CS (http://support.automation.siemens.com/WW/view/en/19250865)
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Information on the Internet You can find information on the Internet on the following topics: ● Contacts (http://www.siemens.com/automation/partner) for SIMATIC ● Contacts for SIMATIC NET (http://www.siemens.com/simatic-net) ● Training (http://www.sitrain.com) See also Order numbers for ET 200S network components (Page 138) Technical Support, Contacts and Training (http://support.automation.siemens.com/WW/view/en/19293011)
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Preface ET 200S Operating Instructions, 08/2008, A5E00515771-06...
Table of contents Preface ..............................3 Description............................... 11 What are distributed I/O systems?....................11 What is PROFINET IO? .......................13 What is the ET 200S distributed I/O system? ................14 Brief instructions on commissioning ET 200S ..................21 Commissioning on PROFIBUS DP....................21 2.1.1 Introduction ..........................21 2.1.2 Install the ET 200S........................23...
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Table of contents Installing ..............................51 Basic principles of installation ..................... 51 Installing the interface module ....................54 Installing the TM-P and TM-E terminal modules................. 55 Installing the terminal modules TM-C for COMPACT modules ..........57 Installing add-on terminals ......................59 Removing/installing pluggable bridges on the additional terminal ..........
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Table of contents Commissioning on PROFINET IO .....................115 6.3.1 Configuring the ET 200S on the PROFINET IO ................115 6.3.2 Assigning device names to the I/O device.................116 6.3.3 Combing modules for the configuration ..................118 6.3.4 Commissioning and startup of ET 200S on the PROFINET IO ..........120 Functions ...............................
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Table of contents ET 200S Operating Instructions, 08/2008, A5E00515771-06...
Description What are distributed I/O systems? Distributed I/O systems When a system is configured the I/Os from and/or to the process are often integrated centrally in the automation system. Circuitry wiring that covers great distances between the I/O and the automation system may become very complex and confusing.
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Description 1.1 What are distributed I/O systems? Structure of a PROFIBUS DP network The figure below illustrates a typical PROFIBUS DP network structure. The DP master is integrated in the respective device. For example, the S7-400 is equipped with a PROFIBUS DP interface.
Description 1.2 What is PROFINET IO? What is PROFINET IO? Definition PROFINET IO is an open transmission system with real-time functionality defined in accordance with the PROFINET standard. This standard defines a manufacturer- independent communication, automation and engineering model. Accessories for wiring the PROFINET components are available in industrial quality. ●...
Description 1.3 What is the ET 200S distributed I/O system? What is the ET 200S distributed I/O system? Definition The ET 200S distributed I/O system is a discretely modular, highly flexible DP slave for connection to process signals on a central controller or a field bus. ET 200S supports field bus types PROFIBUS DP and PROFINET IO.
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Description 1.3 What is the ET 200S distributed I/O system? View The figure below shows an example configuration of an ET 200S. IPM25 FSA ① ET 200S IM151-1 interface module ② PM-E power module for electronic modules ③ Electronic modules ④...
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Description 1.3 What is the ET 200S distributed I/O system? ET 200S components The following table provides you with an overview of the most important components of the ET 200S: Table 1- 1 ET 200S components Components Function View Mounting rail according to ...
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Description 1.3 What is the ET 200S distributed I/O system? Components Function View Terminal module for ..carries the wiring and COMPACT modules accommodates COMPACT modules. Terminal modules for COMPACT modules are available in the following versions: With screw-type terminal •...
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Description 1.3 What is the ET 200S distributed I/O system? Components Function View Electronic module ..is inserted onto the terminal module and determines the function: Digital output modules with • 24 VDC, 120 /230 VAC and NAMUR Digital output modules with •...
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Description 1.3 What is the ET 200S distributed I/O system? Components Function View Color-coded labels ..allow customer/country specific identification of the terminals on the terminal module PROFIBUS cable with ..combines nodes of a PROFIBUS bus terminal connector DP configuration with each other. Fiber-optic duplex cable ...
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Description 1.3 What is the ET 200S distributed I/O system? Properties Advantages Speed control ET 200S FC frequency converter • Fail-safe technology: Safe braking ramp, safe • speed reduction Regeneration into grid when motor in • generator mode No grid commutation reactor required •...
Brief instructions on commissioning ET 200S Commissioning on PROFIBUS DP 2.1.1 Introduction Introduction The following simple examples will teach you how to commission the ET 200S on the PROFIBUS DP step by step: ● ET 200S installation and wiring up ●...
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Brief instructions on commissioning ET 200S 2.1 Commissioning on PROFIBUS DP Components required The figure below shows which ET 200S components you require for the sample on the PROFIBUS DP: Figure 2-1 Components for the sample on the PROFIBUS DP Order numbers for the sample configuration on the PROFIBUS DP Quantity Ordering data...
Brief instructions on commissioning ET 200S 2.1 Commissioning on PROFIBUS DP 2.1.2 Install the ET 200S Proceed as follows 1. Install the DIN rail (35 x 7.5 mm or 15 mm) with a length of at least 210 mm on a solid surface.
Brief instructions on commissioning ET 200S 2.1 Commissioning on PROFIBUS DP 2.1.3 Wiring and assembling ET 200S Proceed as follows 1. Wire the ET 200S as shown below: ① 24 VDC electronic power supply ② 24 VDC sensor supply voltage group 1 ③...
Brief instructions on commissioning ET 200S 2.1 Commissioning on PROFIBUS DP 2.1.4 Configuring ET 200S in the SIMATIC manager Proceed as follows 1. Start SIMATIC Manager, and create a new project with a DP master (e. g., CPU315-2 DP). Create OB 1, OB 82 and OB 122 for the project. 2.
Brief instructions on commissioning ET 200S 2.1 Commissioning on PROFIBUS DP 2.1.5 Creating a user program Proceed as follows 1. Create the user program in the LAD/STL/FBD editor in OB 1. Example 1: Reading an input and triggering an output: U I 0.0 If input byte 0.0 and U M 2.0...
Brief instructions on commissioning ET 200S 2.1 Commissioning on PROFIBUS DP 2.1.7 Evaluating diagnostic messages Introduction In this example, you generate diagnostic messages by provoking errors on the ET 200S. In the event of an error, OB 82 is started. You evaluate the start information in OB 82. Tip: Call SFC13 in OB 82, and evaluate the diagnostic frame.
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Brief instructions on commissioning ET 200S 2.1 Commissioning on PROFIBUS DP Switching off load voltage on the power module 1. Switch off the load voltage on the PM-E DC24V (slot 1). 2. Monitor the status LEDs. IM151-1 STANDARD: – SF: lights up Power module: –...
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Brief instructions on commissioning ET 200S 2.1 Commissioning on PROFIBUS DP Simulating a wire break in the actuator wiring 1. Remove the cable from terminal 1 on the 2DO DC24V/0.5A HF electronic module (slot 7) 2. Monitor the status LEDs: IM151-1 STANDARD: –...
Brief instructions on commissioning ET 200S 2.2 Commissioning on PROFINET IO Commissioning on PROFINET IO 2.2.1 Introduction Introduction The following simple example teaches you step by step how to commission the ET 200S on PROFINET IO: ● Installing and wiring ET 200S HW Config ●...
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Brief instructions on commissioning ET 200S 2.2 Commissioning on PROFINET IO Components required The figure below shows which ET 200S components you require for the example on the PROFINET IO: Figure 2-3 Components for the example on PROFINET IO ET 200S Operating Instructions, 08/2008, A5E00515771-06...
Brief instructions on commissioning ET 200S 2.2 Commissioning on PROFINET IO Order numbers for the example on PROFINET IO Quantity Ordering data Order number 1 × Standard mounting rail 35 mm (length = 483 mm, for example) 6ES5710-8MA11 1 × IM151-3 PN interface module and terminating module,1 unit 6ES7151-3AA20-0AB0 1 ×...
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Brief instructions on commissioning ET 200S 2.2 Commissioning on PROFINET IO Wiring and assembling ET 200S 1. Wire the ET 200S as shown below: ① 24 VDC electronic power supply ② 24 VDC sensor supply potential group 1 ③ 24 VDC load supply potential group 2 1.
Brief instructions on commissioning ET 200S 2.2 Commissioning on PROFINET IO 2.2.3 Configuring ET 200S in the SIMATIC manager Proceed as follows 1. Start SIMATIC Manager and create a new project with an IO controller (e g., CPU 317-2 PN/DP). For this project, create the OB 1, the OB 82, the OB 83 and the OB 122.
Brief instructions on commissioning ET 200S 2.2 Commissioning on PROFINET IO 2.2.4 Assigning device names for the IO device Procedure 1. Insert the SIMATIC Micro Memory Card in the IM151-3 PN. 2. Switch on the power supply for the IM151-3 PN. 3.
Brief instructions on commissioning ET 200S 2.2 Commissioning on PROFINET IO 2.2.5 Creating a user program Proceed as follows 1. Create the user program in the LAD/STL/FBD editor in OB 1. Example 1: Reading an input and triggering an output: U I 0.0 If input byte 0.0 and U M 2.0...
You can find information about evaluating the diagnostic data record E002 in the "From PROFIBUS DP to PROFINET IO (http://support.automation.siemens.com/WW/view/en/19289930)" programming manual in the sections "Structure of the configuration data record W#16#E002" and "Blocks of the diagnostics and configuration records".
You can find information about evaluating the diagnostic data record E002 in the "From PROFIBUS DP to PROFINET IO (http://support.automation.siemens.com/WW/view/en/19289930)" programming manual in the sections "Structure of the configuration data record W#16#E002" and "Blocks of the diagnostics and configuration records".
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You can find information about evaluating the diagnostic data record C00A in the "From PROFIBUS DP to PROFINET IO (http://support.automation.siemens.com/WW/view/en/19289930)" programming manual in the section "Structure of diagnostics data records". 4. Switch on the load voltage back on the power module and re-evaluate the diagnostics.
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You can find information about evaluating the diagnostic data record C00A in the "From PROFIBUS DP to PROFINET IO (http://support.automation.siemens.com/WW/view/en/19289930)" programming manual in the section "Structure of diagnostics data records". 4. Reattach the cable to the actuator in terminal 1 and reevaluate the diagnostics: –...
Switching on the ET 200S Simply put your ET 200S together yourself. A configuration tool supports you in doing so. You can find the tool on the Internet (www.siemens.com/et200). Using power and electronic modules in terminal modules Various signals are available on the terminals depending on which terminal module is selected.
1. Configuration of the redundant DP system (redundant DP master, PROFIBUS DP, slaves) STEP 7 2. Configure the ET 200S with Reference For additional information see the documentation for the Y-connection (manual or product information (http://support.automation.siemens.com/WW/view/en/1142696)). ET 200S Operating Instructions, 08/2008, A5E00515771-06...
Application planning 3.3 Limitation of connectable modules/maximum configuration Limitation of connectable modules/maximum configuration Number of modules The following modules are available for the ET 200S: interface modules, power modules, electronic modules, RESERVE modules, technology modules, motor starters, and frequency converters. The number of modules you can insert is dependent on the interface module you are using: ●...
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Application planning 3.3 Limitation of connectable modules/maximum configuration Maximum configuration per potential group The number of modules that can be connected depends on the total current of all modules in a potential group. This total current must not exceed the maximum current-carrying capacity of the power modules or COMPACT modules you are using.
Application planning 3.4 Application of power modules Application of power modules 3.4.1 Placing power modules and connecting them to common potential Placing and connecting to common potential You can choose where to position the power modules in the ET 200S. Every TM-P terminal module (for a power module) that you install in the ET 200S opens a new potential group.
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Application planning 3.4 Application of power modules Placing power modules and connecting them to common potential ① Interface module ⑧ Supply voltage 2 ② Power module ⑨ Supply voltage 3 ③ Terminating module ⑩ Protective conductor ④ Potential group 1 ⑪...
Application planning 3.4 Application of power modules 3.4.2 Example of a configuration: Terminal modules for power modules Introduction The following table shows how terminal modules for power modules can be used: Table 3- 2 Terminal modules for power modules Terminal module Structure TM-P15S22-01 TM-P15C22-01...
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Application planning 3.4 Application of power modules Terminal module Structure TM-P15S23-A0 TM-P15C23-A0 TM-P15N23-A0 TM-P30S44-A0 TM-P30C44-A0 ET 200S Operating Instructions, 08/2008, A5E00515771-06...
Can be used with all electronic modules. AC24..230V PM-E F pm DC24V See "ET 200S Distributed I/O System - Fail-Safe Modules PROFIsafe (http://support.automation.siemens.com/WW/view/en/12490437)" Manual Chapter "Assigning Modules of an ET 200S" PM-E F pp DC24V PROFIsafe PM-E F DC24V PROFIsafe...
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I/O modules PM-D For motor starters and frequency converters. See "ET 200S Motor Starters (http://support.automation.siemens.com/WW/view/en/6008567)" Manual or "Frequency Converter ET 200S FC (http://support.automation.siemens.com/WW/view/en/26291825)" Operating Instructions PM-D F For fail-safe applications with motor starter or frequency converter. See "ET 200S Motor Starters (http://support.automation.siemens.com/WW/view/en/6008567)"...
Installing Basic principles of installation WARNING Open components Modules of an ET 200S are open components. This means that you may only install the ET 200S in cases, cabinets or electrical plant rooms where they will only be accessible with a key or a tool.
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Installing 4.1 Basic principles of installation Mounting rail The ET 200S distributed I/O system is installed on a mounting rail according to EN 60715 (35 x 7.5 mm or 35 x 15 mm). Appropriate surface designs are: ● Steel strip according to Appendix A of EN 60715, or ●...
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Installing 4.1 Basic principles of installation Minimum clearances for installation, wiring, and ventilation When installing the ET 200S in a housing, ensure that the distance to the lid of the housing or the front door is at least 1 mm. Figure 4-1 Minimum clearances ET 200S...
Installing 4.2 Installing the interface module Installing the interface module Introduction ● The interface module connects the ET 200S with the PROFIBUS DP and PROFINET. ● The interface module transfers data between the higher-level controller and the I/O modules. Requirements ●...
Installing 4.3 Installing the TM-P and TM-E terminal modules Installing the TM-P and TM-E terminal modules Introduction ● The terminal modules serve to receive the I/O modules and power modules. ● The terminal modules can be wired (without I/O modules) ●...
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Installing 4.3 Installing the TM-P and TM-E terminal modules Removing the terminal module The terminal module is wired, and there are other terminal modules on the right and left. A terminal module in the ET 200S distributed I/O system can only be removed when there is a clearance of approx.
Installing 4.4 Installing the terminal modules TM-C for COMPACT modules Installing the terminal modules TM-C for COMPACT modules Introduction ● The terminal modules serve to receive COMPACT modules. ● The terminal modules can be prewired (without COMPACT modules). ● All other terminal modules are installed to the right of the terminal module for COMPACT modules.
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Installing 4.4 Installing the terminal modules TM-C for COMPACT modules Removing a terminal module for COMPACT modules The terminal module is wired, and there are other terminal modules to the right. The terminal module for COMPACT modules can only be removed when there is approximately 8 mm space between it and the next terminal module (shift the modules if necessary).
Installing 4.5 Installing add-on terminals Installing add-on terminals Introduction ● The add-on terminals expand the function of the terminal modules for ET 200S. Extra potentials can be applied to the add-on terminal as necessary (for example to connect encoders and actuators using 3- and 4- conductor technology with IM151-1 COMPACT).
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Installing 4.5 Installing add-on terminals Installing add-on terminals 1. Slide the add-on terminal from below onto the terminal module for COMPACTmodules or the TM-P and TM-E terminal modules. Figure 4-7 Installing add-on terminals ① Catch ET 200S Operating Instructions, 08/2008, A5E00515771-06...
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Installing 4.5 Installing add-on terminals If your ET 200S modules are exposed to shocks or vibrations they can be stabilized by using the mounting brackets included in the delivery package. 1. Slide the fixing bracket into the slot in the underside of the additional terminal. 2.
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Installing 4.5 Installing add-on terminals Removing add-on terminals The add-on terminal is wired up. 1. Switch off the supply voltage on the add-on terminal, the terminal module for COMPACT modules, and the power module, if applicable. 2. If the add-on terminal is stabilized using a mounting bracket, loosen it from the base and pull it out of the add-on terminal.
Installing 4.6 Removing/installing pluggable bridges on the additional terminal Removing/installing pluggable bridges on the additional terminal Introduction The additional terminal is fitted with three pluggable bridges on delivery. All of the terminals on the additional terminal have the same potential with the 3 plugged bridges.
Installing 4.7 Replacing the terminal box on the terminal module Installing pluggable bridges 1. Pull the labeling strips out of the additional terminals. 2. Insert the pluggable bridge between the potential groups being connected. 3. If necessary, repeat step 2. 4.
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Installing 4.7 Replacing the terminal box on the terminal module Proceed as follows 1. Switch off the supply voltage on the terminal module and, if applicable, the power module. 2. Disconnect the wiring on the terminal module. 3. Simultaneously press –...
Installing 4.8 Installing the bus terminating module Installing the bus terminating module Introduction The terminating module on the right end of the ET 200S terminates the ET 200S distributed I/O system. If you have not inserted a terminating module, the ET 200S is not ready for operation.
Installing 4.9 Installing the shield contact Removing the Bus Terminating Module 1. Use a screwdriver to push the slider on the last terminal module down until the mechanism stops, and move the terminating module to the right. 2. Pivot the terminating module so that it comes off the DIN rail. Note •...
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Installing 4.9 Installing the shield contact Proceed as follows 1. Push the shield connection element onto the first terminal module from below. 2. Push the shield connection element onto the last terminal module from below. In order to achieve stability of the busbar between two shield contact elements during installation, you must connect an additional shield contact element after every sixth terminal module (given a width of 15 mm).
Installing 4.10 Applying slot number labels and color identification labels 4.10 Applying slot number labels and color identification labels Introduction ● The slot number labels identify the individual I/O modules with a slot (1 to 63). ● The color identification labels permit individual color coding of the terminals in accordance with company or national conventions.
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Installing 4.10 Applying slot number labels and color identification labels Applying slot number labels and color identification labels Applying slot number plates: 1. Break the slot number label (1 to 63) off the strip. 2. Use your finger to press the slot number label onto the terminal module. Applying color-coding plates: 1.
Installing 4.11 Mounting Color Identification Labels for ET 200S and ET 200S COMPACT 4.11 Mounting Color Identification Labels for ET 200S and ET 200S COMPACT Properties ● Color-coded labels allow terminals to be identified in the colors white, red, blue, yellow, yellow-green, and turquoise.
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Installing 4.11 Mounting Color Identification Labels for ET 200S and ET 200S COMPACT Mounting Color-Coded Labels 1. Press the point of the color-coded label using the screwdriver into the provided opening of the terminal module. 2. Hold the color-coded label during the following steps. 3.
Wiring and assembly General rules and regulations for operating the ET 200S Introduction When operating the ET 200S distributed I/O system as part of a plant or system, special rules and regulations have to be followed depending on the field of application. This chapter provides an overview of the most important rules you must observe when integrating the ET 200S distributed I/O system into a plant or system.
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Wiring and assembly 5.1 General rules and regulations for operating the ET 200S Line voltage The table below shows what must be monitored respecting supply voltage. With ... the ... Stationary plants or systems without all-pole line building installation must contain a mains voltage disconnect switch disconnect switch or a fuse.
Wiring and assembly 5.2 Operating the ET 200S on a grounded incoming supply Operating the ET 200S on a grounded incoming supply Introduction In this section, you will find information on the overall configuration of an ET 200S distributed I/O system on a grounded incoming supply (TN-S system). The specific subjects discussed are: ●...
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Wiring and assembly 5.2 Operating the ET 200S on a grounded incoming supply Components and protective measures Various components and protective measures are specified for assembling a full installation. The type of components and and the binding character of protective measures depends on which DIN regulation applies to your plant.
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Wiring and assembly 5.2 Operating the ET 200S on a grounded incoming supply ET 200S in the overall configuration The figure below shows the ET 200S distributed I/O system in the overall configuration (load voltage supply and grounding concept) with incoming supply from a TN-S system. Low voltage distribution e.g.
Wiring and assembly 5.3 Electrical configuration of the ET 200S Electrical configuration of the ET 200S Galvanic isolation In the ET 200S, isolation exists between: ● The load circuits/process and all other circuit components of the ET 200S ● The PROFIBUS DP interface in the interface module and all other circuit components ●...
Wiring and assembly 5.4 Wiring the ET 200S Wiring the ET 200S 5.4.1 Wiring rules for the ET 200S Wiring rules Wiring Rules for... Interface module Terminal modules (spring Terminal modules (supply voltage) and screw terminals) (Fast Connect) connectable cable cross sections for solid 0.14 mm to 2,5 mm 0.5 mm to 1.5 mm cables...
Wiring and assembly 5.4 Wiring the ET 200S 5.4.3 Wiring a Terminal Module with Spring Terminals Introduction When wiring terminal modules with spring terminals, the wires are secured in the terminal simply by inserting them into the terminal. Requirements Follow the wiring rules. Required tools Screwdriver with 3 mm blade Procedure...
Wiring and assembly 5.4 Wiring the ET 200S 5.4.4 Wiring terminal modules with Fast Connect Introduction ● In the case of terminal modules with Fast Connect, the individual wires are attached using a quick connection method that requires no stripping. ●...
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Wiring and assembly 5.4 Wiring the ET 200S Connectable wires You can connect solid and flexible conductors with PVC insulation with a wire cross-section between 0.5 mm and 1.5 mm (max. external diameter 3.2 mm). If the cross-section of the conductors is the same they can be wired fifty times.
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Wiring and assembly 5.4 Wiring the ET 200S Release the wiring from the terminal module with Fast Connect 1. Insert the screwdriver into the opening below the slider until it stops. 2. Use the screwdriver to lever and push the slider upwards. 3.
Wiring and assembly 5.4 Wiring the ET 200S 5.4.5 Wiring terminal modules Introduction The ET 200S distributed I/O system incorporates terminal modules for power modules, electronic modules and COMPACT modules: ● Connect the supply/load voltage for the respective voltage group for the power terminal modules.
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Wiring and assembly 5.4 Wiring the ET 200S Wiring terminal modules for power modules The terminal assignment of the terminal module depends on which power module is ET 200S inserted. You can find information regarding the terminal and power modules in the device manual.
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Wiring and assembly 5.4 Wiring the ET 200S 4. Strip the insulation from the ground wire (from 6 mm to 25 mm ), and insert it in the ground connection terminal (under the conductor rail). Tighten the ground connection terminal (2 Nm to 2.5 Nm). 5.
Wiring and assembly 5.4 Wiring the ET 200S 5.4.6 Wiring an interface module with PROFIBUS DP interface (electrically) Introduction The supply voltage and the bus connector (RS 485) are connected at the IM151-1 BASIC, IM151-1 STANDARD, and IM151-1 HIGH FEATURE interface modules. Requirements ●...
Wiring and assembly 5.4 Wiring the ET 200S 5.4.7 Wiring an interface module with PROFIBUS DP interface (optically) Introduction The supply voltage and the fiber-optic cable are connected at the IM151-1 FO STANDARD interface module via a simplex connector. Requirements ●...
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Wiring and assembly 5.4 Wiring the ET 200S Example configuration of a fiber-optic cable network with IM151-1 FO STANDARD The figure below presents an example of how to set up a fiber-optic cable network with the ET 200S and the IM151-1 FO STANDARD interface module. ①...
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Wiring and assembly 5.4 Wiring the ET 200S 3. Place the simplex connectors into the plug adapter for the IM151-1 FO STANDARD interface module and the fiber-optic cable into the designated cable ducts. Snap the plug adapter closed until you can hear clearly that the side panels have engaged. When inserting the plug in the plug adaptor, pay attention to the correct position: Transmitter always up and receiver always down! ①...
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Wiring and assembly 5.4 Wiring the ET 200S Wiring interface module IM151-1 FO STANDARD 1. Connecting the supply voltage: – Strip the insulation from the supply voltage wires on the interface module. – Secure the individual wires in the screw-type terminal. 2.
Wiring and assembly 5.4 Wiring the ET 200S 5.4.8 Wiring an interface module with PROFINET IO interface (electrically) Introduction Connect the supply voltage and the bus connectors to the IM151-3 PN interface module. Requirements ● Wire the interface module with the supply voltage switched off. ●...
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Wiring and assembly 5.4 Wiring the ET 200S Installing a bus connector PROFINET Installation Install the PROFINET connector according to the specifications in the Guide Procedure 1. Connecting the supply voltage: – Strip the insulation from the supply voltage wires on the interface module. –...
Wiring and assembly 5.4 Wiring the ET 200S 5.4.9 Wiring the power supply Required tools Connect the power supply using a screwdriver with 3 mm blade width. Power supply unit You may only use PELV-type power supply units with a guaranteed electrically isolated extra-low voltage (≤...
Wiring and assembly 5.5 Plugging and removing electronic modules and COMPACT modules Plugging and removing electronic modules and COMPACT modules 5.5.1 Plug and label electronic or COMPACT modules Introduction ● The electronic modules or COMPACT modules are inserted in the terminal modules. ●...
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Wiring and assembly 5.5 Plugging and removing electronic modules and COMPACT modules Figure 5-12 Inserting and labeling the electronic modules Figure 5-13 Inserting and identifying a COMPACT module Removing electronic or COMPACT modules CAUTION An electronic or COMPACT module may only be removed if the associated load voltages have been switched off.
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Wiring and assembly 5.5 Plugging and removing electronic modules and COMPACT modules 1. Simultaneously press – the two release buttons on the top and bottom of the electronic module. – the release button positioned at the top of the COMPACT module. 2.
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Wiring and assembly 5.5 Plugging and removing electronic modules and COMPACT modules Implementing an electronic module or COMPACT module type change You have already removed the electronic module or COMPACT module: 1. Use a screwdriver to push the code element out of the terminal module. 2.
Wiring and assembly 5.5 Plugging and removing electronic modules and COMPACT modules 5.5.2 Removing and inserting modules during operation Introduction ET 200S supports the removal and insertion of modules during operation (RUN mode). The ET 200S remains in RUN mode when an electronic module is removed. The protective conductor connections of the ET 200S are not interrupted.
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Wiring and assembly 5.5 Plugging and removing electronic modules and COMPACT modules General procedure The following table indicates which modules you can remove and insert under which conditions: Table 5- 1 Removing and inserting electronic modules Module Removing and Conditions inserting Interface module IM151-1 COMPACT...
Commissioning Safety tests prior to commissioning Performing tests Note You must ensure the safety of your facility. Before a system undergoes final commissioning, you should perform a complete function test and the necessary safety tests. Incorporate foreseeable errors when planning the tests. In this way, you can avoid exposing your personnel or property to danger during operation.
Commissioning 6.2 Commissioning on PROFIBUS DP Commissioning on PROFIBUS DP 6.2.1 Configuring ET 200S on PROFIBUS DP 6.2.1.1 Basic principles of configuration for the ET 200S on PROFIBUS DP Introduction Configuration involves configuring and assigning parameters to the ET 200S. ●...
You configure the ET 200S distributed I/O system using the GSD file. The ET 200S is linked as norm slave in your system via the GSD file. You can download the GSD file for ET 200S from the Internet (http://support.automation.siemens.com/WW/view/en/652154): 6.2.1.2...
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Commissioning 6.2 Commissioning on PROFIBUS DP Proceed as follows 1. Integrate the GSD file in your configuration software. Result: You can identify combinable devices in the hardware catalog of your configuration software by the fact that they are twice present. The devices differ only by a "*" in the name.
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Commissioning 6.2 Commissioning on PROFIBUS DP No grouping If you do not want to group digital input modules, digital output modules, or motor starters within a byte when configuring the ET 200S distributed I/O system, use only those module designations without "*" from the hardware catalog of your configuration software. Each individual electronic module/motor starter will then occupy one byte in the input or output area of the process image.
Commissioning 6.2 Commissioning on PROFIBUS DP 6.2.1.3 Grouping of digital input modules General procedure The figure below illustrates schematically the grouping of digital input modules. Figure 6-1 Grouping of digital input modules in a single byte ET 200S Operating Instructions, 08/2008, A5E00515771-06...
Commissioning 6.2 Commissioning on PROFIBUS DP 6.2.1.4 Grouping of digital output modules General procedure The figure below illustrates schematically the grouping of digital output modules. Figure 6-2 Grouping of digital output modules in a single byte ET 200S Operating Instructions, 08/2008, A5E00515771-06...
Commissioning 6.2 Commissioning on PROFIBUS DP 6.2.1.5 Grouping of motor starters General procedure The figure below illustrates schematically motor starter grouping. Figure 6-3 Grouping of motor starters within a byte ET 200S Operating Instructions, 08/2008, A5E00515771-06...
Commissioning 6.2 Commissioning on PROFIBUS DP 6.2.1.6 Example of a configuration Introduction The following example describes how to design an ET 200S configuration: ET 200S structure An example design of an ET 200S configuration is shown in the following figure: Figure 6-4 ET 200S structure ET 200S...
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Commissioning 6.2 Commissioning on PROFIBUS DP Configuration table and address space The user is free to select the byte addresses of the inputs and outputs (if the configuration software supports this). The bit addresses result automatically from the sequence of the grouped modules.
Commissioning 6.2 Commissioning on PROFIBUS DP 6.2.2 Commissioning and startup of ET 200S on PROFIBUS DP 6.2.2.1 Setting the PROFIBUS Address Introduction The PROFIBUS address is used to specify the address of the ET 200S distributed I/O system on PROFIBUS DP. ●...
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Commissioning 6.2 Commissioning on PROFIBUS DP Setting the PROFIBUS DP address 1. Slide the window – upwards on the interface module. – downwards on the COMPACT module. CAUTION When open, the window protrudes out from underneath the COMPACT module case. This can cause it to be easily broken off.
Commissioning 6.2 Commissioning on PROFIBUS DP 6.2.2.2 Commissioning ET 200S on PROFIBUS DP Software Requirements The table below details the software requirements for commissioning on PROFIBUS DP. Table 6- 2 Software requirements for commissioning on PROFIBUS DP Configuration software Version Explanations used STEP 7...
Commissioning 6.2 Commissioning on PROFIBUS DP 6.2.2.3 Startup of the ET 200S on PROFIBUS DP Flow diagram for startup of the ET 200S Figure 6-6 Startup of the ET 200S on PROFIBUS DP ET 200S Operating Instructions, 08/2008, A5E00515771-06...
IO device. You can download the GSD file for ET 200S from the Internet (http://support.automation.siemens.com/WW/view/en/19699080): The following GSD file is available for the IM151-3 interface module: GSDML-Vx.y-Siemens-ET200S-"Date in yyyymmdd format".xml STEP 7 You can find further information about the procedure in the Online Help.
Commissioning 6.3 Commissioning on PROFINET IO 6.3.2 Assigning device names to the I/O device Introduction Each PROFINET IO device is assigned a unique device ID by the manufacturer (MAC address). For configuration and in the user program, each ET 200S IO device is addressed with its device name.
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Commissioning 6.3 Commissioning on PROFINET IO Alternative procedure Alternatively, you can write directly to a SIMATIC Micro Memory Card using a programming device with an EPROM programming device installed or a PC connected to a SIMATIC USB EPROM programming device and then use the memory card to transfer the device name to the IM151-3 PN.
Commissioning 6.3 Commissioning on PROFINET IO 6.3.3 Combing modules for the configuration Introduction The IM151 has a maximum address area of 256 bytes for inputs and 256 bytes for outputs. For a better utilization of the available address space of the IO controller, you can group multiple electronic modules/ load branches within a byte in the input or output area of the process image.
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Commissioning 6.3 Commissioning on PROFINET IO Interrupts at removed DI modules Figure 6-8 Interrupts at removed DI modules Additional information You can find additional information on grouping modules during configuration in the chapter Configuring ET 200S on PROFIBUS DP (Page 102). ET 200S Operating Instructions, 08/2008, A5E00515771-06...
Commissioning 6.3 Commissioning on PROFINET IO 6.3.4 Commissioning and startup of ET 200S on the PROFINET IO Software Requirements Table 6- 3 Software requirements for commissioning on PROFINET IO Configuration software Version Explanations used STEP 7 Version 5.3 and higher and ServicePack 1 for •...
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Commissioning 6.3 Commissioning on PROFINET IO Startup of the ET 200S Switch on the supply voltage for the IO device IO device sets outputs to "0" and accepts the configured device name from the SIMATIC Micro Memory Card The "ON" LED comes on "BF"...
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Commissioning 6.3 Commissioning on PROFINET IO ET 200S Operating Instructions, 08/2008, A5E00515771-06...
Functions Direct data exchange on PROFIBUS DP Introduction The ET 200S can be used as the sender (publisher) for the direct exchange of data (cross traffic). Naturally, the DP master used must also support direct data exchange. You will find information on this in the description of the DP master.
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Functions 7.1 Direct data exchange on PROFIBUS DP Example: Direct data exchange with IM151-1 The figure below is an example of the direct data exchange / "relationships" that can be configured with a sender ET 200S and the nodes that can "listen" as possible recipients. ①...
Functions 7.2 Option handling on the PROFIBUS DP Option handling on the PROFIBUS DP 7.2.1 Basic principles of option handling on PROFIBUS DP Principle Option handling enables you to set up the ET 200S for future expansions (options). Option handling means that you install, wire, configure, and program the planned maximum configuration of the ET 200S.
Functions 7.3 Identification data Identification data Definition Identification data are data that are stored in a module for assisting the user in: ● Checking the system configuration ● Locating hardware changes in a system ● Correcting errors in a system Identification data enable modules to be uniquely identified online.
● 94/9/EC "Equipment and protective systems intended for use in potentially explosive environments" (ATEX). The EU conformity declaration certificates are available for the responsible authorities and are kept at the following address: Siemens Aktiengesellschaft Industry Sector IA AS RD ST Type Test P.O. Box 1963...
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General technical specifications 8.1 Standards and approvals UL approval Underwriters Laboratories Inc. in accordance with ● UL 508 (Industrial Control Equipment) CSA approval Canadian Standards Association in accordance with ● C22.2 No 142 (Process control Equipment) Underwriters Laboratories Inc. in accordance with ●...
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General technical specifications 8.1 Standards and approvals FM approval Factory Mutual Research (FM) according to Approval Standard Class Number 3611, 3600, 3810 APPROVED for use in Class I, Division 2, Group A, B, C, D Tx; Class I, Zone 2, Group IIC Tx The ET 200S motor starters do not possess FM certification.
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General technical specifications 8.1 Standards and approvals Marine type approval Classification organizations: ● ABS (American Bureau of Shipping) ● BV (Bureau Veritas) ● DNV (Det Norske Veritas) ● GL (Germanischer Lloyd) ● LRS (Lloyds Register of Shipping) ● Class NK (Nippon Kaiji Kyokai) Use in industrial environment SIMATIC products are designed for use in industrial environments.
General technical specifications 8.2 Electromagnetic compatibility Electromagnetic compatibility Definition Electromagnetic compatibility refers to the capability and reliability of electrical equipment in performing its function in an electromagnetic environment without causing interference in the same environment. The ET 200S distributed I/O system meets all EMC legislation requirements for the European market.
General technical specifications 8.3 Transport and storage conditions Emission of Radio Interferences Emission of interference from electromagnetic fields in compliance with EN 55011: Limit class A, group 1 (measured at a distance of 10 m). Frequency Emitted interference from 30 to 230 MHz <...
General technical specifications 8.4 Mechanical and Climatic Ambient Conditions Mechanical and Climatic Ambient Conditions Climatic environmental conditions The following climatic environmental conditions apply: Ambient conditions Areas of application Remarks Temperature between 0 and 60°C for horizontal installation From 0 to 40 °C for all other mounting positions Rate of temperature change 10 K/h...
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General technical specifications 8.4 Mechanical and Climatic Ambient Conditions Mechanical ambient conditions The table below shows the mechanical ambient conditions in the form of sinusoidal oscillation. ET 200S modules Frequency range Constant Intermittent All modules except motor starters 10 ≤ f ≤ 58 Hz 0.15 mm amplitude 0.35 mm amplitude 58 ≤...
General technical specifications 8.5 Specifications concerning insulation tests, protection class, and rated voltage for ET 200S Specifications concerning insulation tests, protection class, and rated voltage for ET 200S Test voltage The insulation resistance is tested during routine tests using the following test voltage according to IEC 61131-2: Circuits with a rated voltage of U relative to...
General technical specifications 8.6 Variations in general technical specifications for the ET 200S FC frequency converter Variations in general technical specifications for the ET 200S FC frequency converter Variations in general technical specifications The table below shows variations in the general technical specifications for the ET 200S FC frequency converter compared to the ET 200S.
Order numbers Order numbers for ET 200S accessories The table shows the order numbers for ET 200S accessories. Table A- 1 Order numbers for ET 200S accessories Name Order number Shield connection Shield connecting element, 5 pieces 6ES7193-4GA00-0AA0 • Power rail, 1 piece ・1 m, 3 x 10 mm •...
Order numbers A.2 Order numbers for ET 200S network components Order numbers for ET 200S network components The tables below list all the network components for the ET 200S Distributed I/O System that you may require to use the ET 200S. Table A- 2 Network components (PROFIBUS DP) for ET 200S order numbers Name...
Dimensional drawings Interface modules Interface module Dimensional drawing IM151-1 interface module (dimensions in mm): ① Rail support Dimensional drawing IM151-3 PN / IM151-3 PN HIGH FEATURE interface module (dimensions in mm): ① Rail support ET 200S Operating Instructions, 08/2008, A5E00515771-06...
Dimensional drawings B.2 Terminal module for COMPACT module with COMPACT module inserted Terminal module for COMPACT module with COMPACT module inserted Dimensional drawing of COMPACT modules with COMPACT module inserted: ① Rail support ② with spring terminal / screw-type terminal Terminal modules with an electronic module inserted The dimensions of the terminal modules with inserted power module are identical to those with inserted electronic module.
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Dimensional drawings B.3 Terminal modules with an electronic module inserted ① Rail support ② with spring terminal / screw-type terminal ③ with Fast Connect * 30 mm for double-width modules ET 200S Operating Instructions, 08/2008, A5E00515771-06...
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Dimensional drawings B.3 Terminal modules with an electronic module inserted Dimensional drawing of terminal module (4 terminals in rows with inserted electronic module: ① Rail support ② with spring terminal / screw-type terminal ③ with Fast Connect * 30 mm for double-width modules ET 200S Operating Instructions, 08/2008, A5E00515771-06...
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Dimensional drawings B.3 Terminal modules with an electronic module inserted Dimensional drawing of terminal module (3 terminals in rows with inserted electronic module: ① Rail support ② with spring terminal / screw-type terminal ③ with Fast Connect ET 200S Operating Instructions, 08/2008, A5E00515771-06...
Dimensional drawings B.4 Terminating module Dimensional drawing of terminal module (screw-type terminal) with inserted power module: ① Rail support Terminating module Dimensional drawing of the terminating module: ① Rail support ET 200S Operating Instructions, 08/2008, A5E00515771-06...
Leakage resistance Establishing the leakage resistance of an ET 200S station Ohmic resistance When establishing the leakage resistance for an ET 200S station (e.g. for a ground-fault detector) you must take the ohmic resistance from the RC combination of the relevant module into account: Module Ohmic resistance from RC network...
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Leakage resistance C.1 Establishing the leakage resistance of an ET 200S station Example In the setup of an ET 200S there is one IM151-1 STANDARD and two PM-E DC24V power modules and various input and output modules. The entire ET 200S station is protected by one ground-fault detector: Figure C-1 Calculation example for the leakage resistance...
Interference-free operation Special Measures for Interference-Free Operation Inductive voltages Overvoltage occurs when sources of inductance are switched off. Examples of this are relay coils and contactors. Integrated overvoltage protection The digital output modules of the ET 200S have an integrated overvoltage protection device. Additional overvoltage protection Inductance must only be connected to additional overvoltage protective devices in the following cases:...
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Interference-free operation D.1 Special Measures for Interference-Free Operation Example The following diagram shows an output circuit which makes additional overvoltage protection devices necessary. ① Contact in the output circuit ② Inductance requires a circuit (see figures below) Figure D-1 Relay contact for Emergency-STOP in the output circuit. ET 200S Operating Instructions, 08/2008, A5E00515771-06...
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Interference-free operation D.1 Special Measures for Interference-Free Operation Wiring of DC-operated coils The figure below shows DC-operated coils wired with diode or Zener diode circuits ① with diode ② with Zener diode Diode/Zener diode circuits have the following properties: ● Switch off surge voltage can be totally avoided. Zener diode has higher switch off voltage.
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Interference-free operation D.1 Special Measures for Interference-Free Operation Wiring of DC-operated coils AC-operated coils are wired with varistors or RC elements as illustrated in the following diagram. ① with varistor ② with RC element A circuit with varistors has the following properties: ●...
Glossary Automation system An automation system is a programmable logic controller consisting of at least one CPU, various input and output modules, and operator control and monitoring devices. AUX1 bus Power modules allow you to connect additional potential (up to 230 VAC), which you can apply by means of the AUX(iliary) bus.
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CPU, for example: ● ET 200M, ET 200X, ET 200L, ET 200S ● DP/AS-I Link ● Other DP slaves from either Siemens or other vendors The distributed IO systems are connected to the DP master by means of PROFIBUS DP. DP master A →...
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Glossary Electronic modules Electronic modules provide inputs and outputs for process signals. There are digital and analog electronic modules. Firmware update Updating of the firmware of the interface module. You should update the interface module to the latest firmware version following (compatible) function-related expansions or performance improvements.
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Glossary Hot swapping This is the removal and insertion of modules during the operation of the ET 200S. Isolated In the case of isolated input/output modules, the reference potentials of the control and load circuit are electrically isolated - for example, by means of optical isolators, relays, or transformers.
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Glossary Power buses (P1/ P2) Two internal buses (P1 and P2) that supply the electronic modules with voltage. The power buses are fed by the power module and connected by means of the terminal modules. Power modules Power modules monitor the supply voltage for all the electronic modules in the potential group.
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Glossary PROFINET device A PROFINET device always has at least one Industrial Ethernet connection. In addition, a PROFINET device can also have a PROFIBUS connection and even act as a master with proxy functionality. In exceptions, a PROFINET device can also have a several PROFIBUS connections (for example CP 5614).
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Glossary Slave A slave can only exchange data with a → master when requested by it to do so. By slaves we mean, for example, all DP slaves such as ET 200X, ET 200M, ET 200S, etc. SNMP SNMP (Simple Network Management Protocol) is the standardized protocol for performing diagnostics and assigning parameters to the Ethernet network infrastructure.
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Glossary SYNC This is a control command of the DP master to a group of DP slaves. With the SYNC control command the DP master orders the DP slave that the DP slave freeze the states of the outputs to the current value. With the subsequent frames, the DP slave stores the output data, but the statuses of the outputs remain unchanged.
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Index Operating instructions Safety isolation, 75 Purpose, 3 Scope, 3 Option handling, 125 Self-coding, 95 Properties, 125 Setting the PROFIBUS Address, 111 Order numbers Shield contact, 16 ET 200S accessories, 137 Shock, 134 Order numbers for sample configuration Simplex connectors on PROFIBUS DP, 22 installing, 89 on PROFINET IO, 32...
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Index Wiring and assembly, 73 Wiring rules, 79 Vibrations, 134 Wiring terminal modules, 84 Voltage relationships for COMPACT modules, 85 in the ET 200S with IM151-1, 78 for digital, analog, and technological modules, 85 For power modules, 85 Wiring, 87, 88, 92 IM151-3 PN interface module, 92 Y switching, 42 Interface module IM151-1 BASIC, 87...